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TABLE OF CONTENTS Page Safe Operating Requirements - Riding Vehicles . . 4 Safety Decals and Instructions . . . . . . . . . . . . . . . . . . 7 Slope Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Setting Up Instructions . . . . . . . . . . . . . . . . . . . . . . . 10 Install Seat . . . . . . . . . . . . . . . . . . . .
SAFE OPERATING REQUIREMENTS ć RIDING VEHICLES WARNING: Engine exhaust contains carbon monoxĆ ide which is an odorless, deadly poison. Carbon monoxide is also known to the State of California to cause birth defects. Do not run engine indoors or in an enclosed area. GENERAL 1. This machine is capable of amputating hands and feet and can throw objects that can cause injury and damage. KNOW the controls and how to stop machine quickly. READ THIS OPERATOR'S MANUAL and instructions furnished with attachments.
It is recommended that first operation of equipĆ ment be done at a slow speed with attachment disĆ engaged. Continue this practice until operator is thoroughly familiar with the controls and has develĆ oped operating skills. Disengage all attachment clutches, set parking brake and shift into neutral before attempting to start engine. Disengage power to attachment(s), set parking brake and stop engine before leaving operator posiĆ tion.
When using attachments never direct discharge of material toward bystanders nor allow anyone near vehicle while in operation. When using machine with mower: A. Mow only in daylight or in good artificial light. B. Never make a cutting height adjustment while engine is running if operator must dismount to do so. C. Shut engine off and wait for all moving parts to stop before unclogging chute. D.
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10_ SLOPE CHART Read all safety instructions on pages 3-6 8
.'%%/ 0. 00,+ +%'+# Four cycle engine has output of 8 hp (6 KW) @ 3600 rpm and 12.7 ft/lb (17.2 N·m) torque @ 2500 rpm. Displacement is 19.44 cubic inches (319 cc). Crankcase oil capacity is approximately 36 oz. (1.06 l). Correct spark plug is a Champion RJĆ19LM. Recommended spark plug air gap is 0.030 of an inch (0.762 mm). ,3#. ,1/'+% Full floating, stamped steel housĆ ing has spiral grass chamber, kickers, cover and ring.
LOOSE PARTS Note: Carefully remove rider and other parts from carton. Use chart below to ensure all parts have been shipped. DESCRIPTION Seat Clamp Washer Capscrew QTY 1 1 4 4 USE Steering Wheel Roll Pin Spacer 1 1 1 Install Steering Wheel, page9. Bolt 1/4-20 x 3/4" Wingnut 1/4-20 2 2 Install Battery Cables, page 10. Key 1 Use in ignition switch. Operator's Manual 1 Read before operating rider. Install Seat, page 10. SETTING UP INSTRUCTIONS INSTALL SEAT 1.
Slip steering wheel onto steering shaft, aligning the steering wheel mount hole with shaft mounting hole. 0 /04 06'2(+-- $#44'29 -'%420-94' 7+-- 06'2(-07 0/40 04*'2 1#243 #/& 3'6'2' %0220: 3+0/ #/& &'4'2+02#4+0/ 7+-- 2'35-4 04' Steering wheel insert (Fig. 2) should be readĆ able from operator's position on rider with wheels turned straight ahead. When battery is charged, disconnect charger from electrical outlet and battery posts.
BEFORE OPERATING FILL CRANKCASE WITH OIL The rider is shipped from the factory without oil in the crankcase. Therefore, before trying to start enĆ gine, oil must be added to the crankcase. IMPORTANT: CHECK OIL LEVEL EVERY TIME YOU FILL GAS TANK. Initially, change oil after the first 2 hours of operation; thereafter, under norĆ mal conditions, change oil after every 25 hours of operation. However, change oil more frequently when engine is operated in dusty or dirty condiĆ tions. 1.
! 2 2 ! 2 ! ! ! 2 ! 2 2 Clean area around fuel tank cap so foreign matĆ ter cann
STARTING AND STOPPING INSTRUCTIONS Note: Make sure wire is installed on spark plug, batĆ tery is activated, and cables are installed on battery posts. 1. Engage the parking brake (Fig. 6): refer to using Parking Brake, page 14. 2. Move gear shift into neutral and blade control into DISENGAGE detent (Fig. 5).
! 0 "60*% -033 0' $0/420- "-7"83 $0.& 40 " $0.1-&4& 3401 #&'02& 3)*'4*/( (&"23 "/% 3-07 %07/ 7)&/ 452/*/( #"$,*/( "/% $)"/(*/( %*2&$4*0/ 00, #&)*/% 4)& 2*%&2 40 &/352& "2&" *3 $-&"2 #&'02& #"$,*/( 1 2 3 To stop engine, in sequence, depress clutch and brake pedals, move blade control into DISENGAGE detent, gear shift into neutral, and throttle to SLOW; rotate key to OFF position after allowing engine to idle a short period of time.
RECYCLERr RIDER TIPS RECYCLERr RIDER FEATURES Your Toro Recyclerr rider has a new and completely different cutting concept. It leaves your lawn with a bagged look without bagging clippings. The rider is equipped with special parts (Fig. 8) which increase your rider's ability to cut and recut grass clippings, leaves, and other yard debris into tiny particles which are injected down into the grass.
r D STOPPING RIDERĊIf forward motion of rider has to be stopped while cutting, a clump of grass clippings may be deposited on lawn. Follow this proĆ cedure for stopping while cutting: A. With blade engaged, move onto a previously cut area. B. Raise deck one or two height-of-cut settings while driving rider forward and deck is in operaĆ tion. C. Depress clutch and brake pedals, move throttle control lever to SLOW position, disengage mowĆ er and rotate ignition key to OFF.
',) * X Change Oil (Initial) Change Oil (Periodic) ',)* +') )-" X X Check Safety Interlock X X Check Cutter Blade X X Check Brake X ()"& )-" )* '+ * X X Before each use X X X Grease Front Axle Spindles X X More often Lubricate Pivot Points X X in dusty, Service Air Cleaner X X dirty, Check Spark Plug X X Check Blade Drive Belt X Check Traction Drive Belt X Check Drive Chain X X Drain Gasoline Clean Outside of En
" ! The front axle spindles and wheels must be lubriĆ cated after every 25 hours of operation; however, lubricate more frequently when conditions are dusty or sandy. The mechanical pivot points on the rider must be lubricated after every 25 hours of operation; howevĆ er, lubricate more frequently when conditions are dusty or sandy. Wipe grease fittings on spindles and wheels (Fig. 10) with a clean rag.
The air cleaner element must be cleaned every 25 hours of engine operation. However, the element must be cleaned every few hours if operating condiĆ tions are extremely dusty or sandy. Remove the wire from the spark plug. Remove the knob and air cleaner cover (Fig. 11). Every 25 hours the foam pre-cleaner should be cleaned (Fig. 11). Remove foam pre-cleaner by sliding it off the paper cartridge (Fig. 11). A. Wash the foam pre-cleaner in liquid soap and warm water.
MAINTENANCE DRAINING GASOLINE FROM FUEL TANK REPLACING SPARK PLUG CAUTION Since gasoline is highly flammable, drain it outdoors and make sure engine is cool to preĆ vent a potential fire hazard. Wipe up any gasoĆ line that may have spilled. Do not drain gasoĆ line near any open flame or where gasoline fumes may be ignited by a spark. Do not smoke a cigar, cigarette, or a pipe when hanĆ dling gasoline. IMPORTANT: When the rider is tipped, all gasoĆ line must be drained from the fuel tank. 1.
MAINTENANCE SERVICING CUTTER BLADE WARNING Check cutter blade every time rider is tipped on end. If bolt holding blade is loose, tighten it to 45-60 ft-lb. If blade or sail (Fig. 16) at end of blade is worn, eroded, or cracked, replace the blade. Replace the blade if it is bent or out-of-balance. Always use genuine TORO replacement blade to ensure safety and best performance. NEVER USE WILL-FIT REĆ PLACEMENT BLADE. 1 2 1. Make sure engine is shut off and remove wire from spark plug.
1 3 After each use wash the underside of the mower to prevent grass buildĆup for improved mulch action and clipping dispersal. Park the machine on a hard level surface, disengage the power take off (PTO) and turn the ignition key to OFF" to stop the engine. 2 m–3113 Attach hose coupling to the end of the mower washout fitting, turn water on high (Fig. 17). Figure 17 1. Washout fitting 2. Coupling 3. Hose Lower the mower to the lowest heightĆofĆcut.
! " Stop engine and pull wire off spark plug. Shift transmission into 1st gear and engage the parking brake. Move height-of-cut control to lowest position. 0 2'.06' .07'2 *053+/) (20. %*#33+3 2+&'2 .#8 $' 4+11'& 0/ +43 2'#2 '/& '9 (02' 2+&'2 +3 4+11'& )#30-+/' .534 $' &2#+/'& (20. (5'- 4#/, #/& 0+- (20. 4*' %2#/,%#3' -30 2'.
MAINTENANCE REPLACING BLADE DRIVE BELT IMPORTANT: To replace the blade drive belt, the rider may be tipped on its rear end. However, beĆ fore the rider is tipped, drain all gasoline from fuel tank and oil from crankcase. Also remove battery so acid does not spill onto the rider. 1. Drain gasoline from fuel tank: refer to Draining Gasoline From Fuel Tank, page 21. 5. Remove capscrews, retainers and locknuts seĆ curing deck stops to each side of mower frame (Fig. 18).
MAINTENANCE 17. Fill crankcase with oil: refer to Fill Crankcase With Oil, page 12. 18. Fill fuel tank with gasoline: refer to Fill Fuel Tank With Gasoline, page 12. 19. Install the battery: refer to Activating and ChargĆ ing Battery, page 11. 13. Tip rider back to its normal operating position. 14. Fill crankcase with oil: refer to Fill Crankcase with Oil, page 12. 15. Fill fuel tank with gasoline: refer to Fill Fuel Tank With Gasoline, page 12. 16.
MAINTENANCE CHECKING/ADJUSTING DRIVE CHAIN The drive chain must be adjusted to maintain 1/8 of an inch deflection at mid span between transmission and differential sprockets. Check chain deflection after the first 5 hours of operation and after every 25 hours of operation. 1. Remove two screws securing chain cover to ridĆ er chassis and lift off chain cover (Fig. 22).
Adjust the brake assembly if free travel of brake pedĆ al exceeds one inch or if braking power or parking brake is not sufficient. Stop engine and pull wire off spark plug. Remove battery from chassis: refer to Activating and Charging Battery, page 11. Tighten locknut approximately 1/4 turn clockwise (Fig. 25). , +,0 ,-#. 0# 0&# .'"#. '$ 0&# '+0#.),!( /3/0#* '/ * )$1+!0',+'+% #! 1/# '0 '/ / $#03 "#2'!# "#/'%+#" 0, -.
For long term storage, either drain gasoline from fuel tank or use a fuel additive before storing. To drain gasoline, refer to Draining Gasoline From Fuel Tank, page 21. After fuel is drained, start engine and let it idle until all fuel is consumed and engine stops. Repeat the starting procedure two more times to asĆ sure all gas is removed from the engine.
TROUBLE SHOOTING Problem Engine does not start, starts hard, loses power or fails to keep running Engine does not idle or idles poorly Possible Causes Corrective Action 1. Gas tank is empty. 1. Fill fuel tank with gasoline. 2. Battery is dead. 2. Charge the battery. 3. Transmission is in gear. 3. Shift transmission into neutral. 4. Parking brake is ENGAGED. 4. Move parking brake to DISENGAGE. 5. Blade control is in ENGAGE detent. 5. Move blade control into DISENGAGE detent. 6.
TROUBLE SHOOTING Problem Engine loses power Possible Causes 1. Oil level in crankcase is low. 2. Cooling fins and air pasĆ sages under engine blower housing are plugged. 3. Engine load is excessive. 4. Air cleaner is dirty. 5. Dirt, water, or stale fuel is in fuel system. Engine overheats Rider vibrates abnormally Blade does not rotate Rider does not drive 6. Carburetor is adjusted incorĆ rectly. 7. Spark plug is pitted, fouled or defective in some other way. 1.
Date Sharpen Winter Oil Air Cleaner Hours Lubrication Used Change Service Blade Storage Spring Service Spark Plug Gap
Date Sharpen Winter Oil Air Cleaner Hours Lubrication Used Change Service Blade Storage Spring Service Spark Plug Gap
Date Sharpen Winter Oil Air Cleaner Hours Lubrication Used Change Service Blade Storage Spring Service Spark Plug Gap
Consumer Riding Products THE TORO TOTAL COVERAGE GUARANTEE A Full TwoĆYear Warranty (Limited Warranty For Commercial Use) What Is Covered By This Express Warranty? The Toro Company promises to repair any TORO Product used for normal residential purposes* if defective in materials or workmanship for a period of two years from the date of purchase with the following exceptions: D Batteries are warranted for one year This warranty covers the cost of parts and labor as well as transportation within a 15 mil
