FORM NO. 95-4840 OPERATOR’S MANUAL CORE HARVESTER ADAPTER KIT Retrofits Cushman® Core Harvester™ To Toto Workman™ MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS SAFETY INSTRUCTIONS REMOVAL OF CORE HARVESTER. ., 14 SET UP INSTRUCTIONS HYDRAULIC SCHEMATIC 15 BEFORE OPERATING STORAGE 18 OPERATING INSTRUCTIONS IDENTIFICATION AND ORDERING . 16 MAINTENANCE 14 Back Cover SAFETY INSTRUCTIONS The safety alert symbol means CAUTION, WARNING or DANGER "personal safety instruction”. Read and understand the instruction because it has 1o do with safety. Failure to comply with the instruction may result in personal injury. BEFORE OPERATING 1.
SAFETY INSTRUCTIONS (Continued) 10. Using the machine demands attention. Failure to operate vehicle safely may result in a accident, tip over of vehicle and serious injury or death. Drive carefully. To prevent tipping or loss of control: A. Use extreme caution, reduce speed and maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas or other hazards. B. Watch for holes or other hidden hazards. C. Use caution when operating vehicle ona steep slope.
SET UP INSTRUCTIONS Conveyor ~ Harvester IMPORTANT: The Remote Hydraulic Control : Kit (Model 07415) must be installed on the Workman before installation of the Core Harvester. The 2/3 or Full Truck Bed must be installed on the Toto Workman before using the Core Mount Upper Harvester. it Conveyor 1. Assemble the Core Harvester using the Core Harvester Operator's Manual as a guide. Mount Lower Conveyor WARNING Y Hose Miner/ Some parts such as the elevator are very heavy.
SET UP INSTRUCTIONS (Continued) ATTACHING CORE HARVESTER TO TOR WORKMAN (Fig. 3 8) WARNING Some parts such as the elevator are very heavy. Two or more persons are required to lift and support this assembly when attaching to the vehicle or removing from the vehicle. 6. Attach the Plate Mount to the Toto Workman as shown in Fig. 3 using 1/2 x 4" bolts and nuts. Secure all fasteners. The Plate Mount is designed to remain on the Toto Workman at all times. Use two existing bolts and two new longer bolts.
SET UP INSTRUCTIONS (Continued) 8. Attach the Mount Lower-Conveyor to the Upper Conveyor as shown in Fig. 1 using 3/8 x 1 bolts and nuts. 9. Attach the conveyor assembly to the Workman bed. Use the top slots for the diesel vehicles and the bottom slots for liquid cooled gas engine vehicles, Secure fasteners. In some cases the holes for the Mount Lower-Conveyor are not per-drilled in the truck. Drill .408 diameter holes as shown in Fig. 5. 10.
SET UP INSTRUCTIONS (Continued) 11. Turn the front tires of the Workman right and 16, Inflate air shock of Core Harvester until theft to assure tire clearance with the bottom of the Workman bed is level. Do not exceed 150 PS| Core Harvester. ¥ the tire does not clear, a section {1034 kPa) air pressure. of the Core Harvester main frame must be cut off. See Fig. 6 for details. 250" Ma:< \ Core Harvester Main Frame 2 12, Remove the Grip from the handle on the Core ! Harvester. 18. Drills .281 diameter (7.
SET UP INSTRUCTIONS (Continued) 17. Replace the hydraulic hose from the Elevator Motor to the quick couplet with the 130" hose that has been tagged with a "B" on the end. Cover the hiss with the 88" hose cover (92-4612). The cover should be attached to the end of the hose that connects to the elevator motor grandaunt its extent. Affix both ends with plastic ties. (See Hydraulic Schematic, page 15) 18. Attach the 100" long hose to the Conveyor hydraulic motor and to the "A" tagged quick couplet.
SET UP INSTRUCTIONS (Continued) 21. Aim the Conveyor toward the center of the bed. Using the Workman's hydraulics raise and lower the truck bed to assure clearance of the Conveyor while dumping. IMPORTANT: the Core Harvester elevator must ALWAYS BE LOWERED before raising the truck bed or damage to the core harvester could occur. 22. Lower the elevator and assure clearance when dumping the bed. Check the hydraulic hoses while dumping for clearance; no stretching or pinching of the hoses. 23.
SET UP INSTRUCTIONS (Continued) B. Power Steering Hard: D. Attachment does not function: 1. Remote valve in run float position, and quick 1. Quick couplets not fully engaged. couplets not engaged. 2. Quick couplets are interchanged. 2. Remote hydraulic valve linkage out of adjustment. 3. Hydraulic ofl level low. INSTALL OPTIONAL EXTENSION BOARDS TO TRUCK BED(Fig. 10) 4, Hydraulic oil hot. 1. See Fig. 4 to get a general idea of assembly. Cut C.
T BEFORE OPERATING CHECK AIR PRESSURE IN TIRES 1. Inflate the castor wheel tire PSI (69 82 kappa. CHECK AIR PRESSURE IN AIR SHOCK 1. inflate air shock until rear of Workman bed is parallel to ground. DO NOT exceed 150 PSI. OPERATING INSTRUCTIONS Safe operation begins before taking the vehicle out for a day's work. Read and understand the operating instructions in the Toto Workman operator's manuals before using the Core Harvester.
OPERATING INSTRUCTIONS 9. ALWAYS stop elevator rotation, set parking brake, and shut off vehicle engine before leaving operator's seat. 10. To assure clearance while dumping ALWAYS lower the conveyor to operating position before dumping the cores from the truck bed or conveyor or Elevator damage could occur. DO NOT dump cores while Core Harvester is running. 11. The remote hydraulic lever can be temporally placed in "Lower" position to run elevator backwards to unplug it. 4\ DANGER 4\ WARNING Tipping or rol
MAINTENANCE 1. Follow all maintenance procedures outlined in the Toto Workman Operator's Manual for the vehicle. Follow ali maintenance procedures outlined in the Core Harvester Operator's Manual, 2. Use a lithium base pressure gun grease at all grease fittings every 20 hours of operation. * Castor wheel pivot. * Two fittings in lower link suspension. REMOVAL OF CORE HARVESTER FROM WORKMAN 1. Disconnect the hydraulic lines from the quick couplets. 2.
HYDRAULIC SCHEMATIC CORE HARVESTER Dream 'm Conveyor nowt { { ) Motor ; Hose Cover (02-4611) I milf 3 . Return Line | J — Transmission il Hose Cover /ey T s con Existing Line From Core Harvester ooe o i Hose Cover I /T (e2as12) .
SEASONAL STORAGE 1. Thoroughly clean the Core Harvester and the 3. Lubricate all grease fittings and bearings. Wipe Toto Workman. Follow all the guidelines for off excess lubricant. storage in the respective Operator's Manual. 2. Tighten ail fasteners. IDENTIFICATION AND ORDERING To order replacement parts from an authorized 2. Bushman Core Harvester pairs should be TOR Distributor,supply the following information: obtained trim an authorized parts supplier. 1.
‘The Toto Company warrants your 1996 or newer Toto Commercial Product {"Product*) purchased after January 1, 1997, ta be free from defaces in materials or workmanship for the period of time listed below*.
