FORM NO. 95-0120 OPERATOR’S MANUAL TOP DRESSER 1800 TE WORKMAN™ 3000 ATTACHMENT MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS SAFETY INSTRUCTIONS .. 3-4 SAFETY AND INSTRUCTION DECALS. . 5 SPECIFICATIONS SET UP INSTRUCTIONS .. BEFORE OPERATING .. o OPERATING INSTRUCTIONS 12-13 LUBRICATION. . iy 14 MAINTENANCE ‘Working On Engine Or Hydraulics 15 HYOBRAUIES o veneer et seeing s 15 Page Brush To Conveyor Belt Adjustment Chain Tension 16 Rotation . 1?7 Conveyor Belt Intensification 17 Conveyor 17 Conveyor Belt/Pulley Alignment . 18 HYDRAULIC SCHEMATIC 18 STORAGE .. 20 IDENTIFICATION AND ORDERING .
SAFETY INSTRUCTIONS (Continued) 11. Using the machine demands attention. Failure to operate vehicle safely may resulting an accident, popover of vehicle and serious injury or death. Drive carefully. To prevent dipping or loss of control: A. Use extreme caution, reduce speed and maintain a safe distance around sand caps, ditches, creeks, ramps, any unfamiliar areas or other hazards. B. Watch for holes or other hidden hazards. C. Use caution when operating vehicle on a steep slope.
SAFETY AND INSTRUCTION DECALS VRN b bog e : { The following safety and instruction demarcates are installed on the unit. Replace any decals that becomes damaged or illegible. Part numbers for decals are listed below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. > BOTH SIDES HOPPER BACK i Part No. 928092} LINED UP WITH GATE CONTROL {Part No. 92-4443) BOTH HOPPER SIDES {Part No. 94-1235) ON GUARDS NEAR BEARINGS {Part No. 58-6520) A~ O .
SET UP INSTRUCTIONS NOTE: The Remote Hydraulic Control Kit {Model 07415} must be installed on the Workman before installation of the Top dresser 1800. NOTE: iris recommended that an engine cover kit (92-1344 or 92-5963) be installed to prevent material overflow directly onto the engine. ATTACHING TOP DRESSER BASE TO WORKMAN {Fig. Attach both Bracket Attachment Mounts {92-2667) to both sides of the Workman as shown in Fig. 1. Attach with bolts and nuts already in the frame but do not tighten.
1 Existing Hardware Mort S N Clevis & Lynch Pins ! Figure 1A ATTACHING TOP DRESSER BASE TO WORKMAN {Continued) 7. Clean dirt from quick couplets before connecting. Dirty couplets can introduce contamination to the system. After cleaning, attach both quick couplets on the top dresser to the Workman. The hoses are marked "A" and "B”, match them to the quick couplets when installing. IMPORTANT: Check hydraulic oil level after installation of Top dresser 1800.
SET UP INSTRUCTIONS (Continued) TROUBLESHOOTING A. Difficulty in connecting or disconnecting quick couplets: Pressure not relieved (Quick couplet under pressure). Engine running. Remote hydraulic valve not placed in float. 8. Power Steering Hard: Remote hydraulic valve linkage out of adjustment. Hydraulic oit level fow. Hydraulic oil hot. C. Hydraulic leaks: Firings footie. Fitting missing o-ring. 0. Attachment does not function: Quick couplets not fully engaged. Quick couplets are interchanged.
SET UP INSTRUCTIONS (Continued) ASSEMBLE HOPPER (Fig. 2&3) NOTE: Do not secure bolts unit all of the hopper is assembled. 1. Remove alt four Guards from each side of the unit. {Part numbers 92-4356, 92-4360, 92-4357 and 92-4361.) 2. Attach the Hopper Brace (F} to Base Frame using (4} 1/4" x 5/8" carriage jolts and whiz nuts. 3. Attach the rear (D) to the Hopper Brace using 114" x 5/8" carriage bolts and whiz nuts. Assemble the sides {C), side Rubber Skirts (H) and Hopper Corner Tips (E) to the Rear (D).
SET UP INSTRUCTIONS (Continued) ASSEMBLE HOPPER (Continued) 6. Secure the LH and RH metal skirts {N) to the hopper and side frame with 1/4" x 5/8" carriage bolts. Secure tightly. NOTE: Only the LH metal skirts shown in Fig. 2 and Fig. 3. 7. Attach the Hopper Brace (M) under the front channel! of the Hopper Front as shown in Fig. 2. Secure center holes with 1/4" x 5/8" carriage bolts. 8. Attach {4) Corner Brackets (J) to the corners of the hopper including the front Hopper Brace . 9.
SET UP INSTRUCTIONS (Continued) INSTALL OPTIONAL LIFT ASSEMBLY (Fig. 4} The Lift Assembly Kit (92-4452} is used to remove or install the Top dresser 1800 from the Workman. 1. Place the Bracket Lift Amendment (92-4448) on top of the hopper. 2. Attach the chains as shown in Fig. 4. IMPORTANT: When removing the top dresser, using the Lift Assembly, ALWAYS remove the front attaching bolts and pins before lifting. Lift Chain . Top dresser (25, o 7 A\ WARNING WHILE USING THE OPTIONAL LIFT ASSEMBLY: DO NOT positio
BEFORE OPERATING CHECK HYDRAULIC SYSTEM 1. Visually inspect the hydraulic system for leaks, {use fasteners, missing parts, improperly routed lines. Make all repairs before aerating. 2. Assure both quick couplets are full engaged. CONTROLS GATE CONTROL (Fig. 5} The black knob on the left side of the unit, near the brush, is used to lock the gate into the desired open height position. 1. Loosen the black knob enough to allow it to pivot freely in the slot. 2.
OPERATING INSTRUCTIONS (Continued) IMPORTANT NOTE: When any other attachments, such as the HD Rich frame, are installed on the Workman while using the 1800 Top dresser, the weight of those attachments must be subtracted from the payload capacity of the hopper. A method for determining the total weight of your attachments would be to place the rear res on a scale. The maximum weight capacity of the rear axle of the Workman is 2600 pounds. 7. Transport to the area to be top dressed. 8.
LUBRICATION BEARINGS (Fig. 6] DRIVE CHAIN (Fig. 6] The top dresser has 5 self sealing bearings that Always maintain a light coat of grease on the drive must be lubricated with a No. 2 Lithium based chain. grease. IMPORTANT: Lubricate the bearings to maintain a slight leakage on the seals. Too much grease can cause overheating.
MAINTENANCE WORKMAN ENGINE OR HYDRAULICS (Fig. 7) IMPORTANT: Always unlock the Dump Stop lever before attempting to attach the cylinder for tilting. 1. The cylinders can be connected to the side of the top dresser to allow tilting of the top dresser for servicing the engine of the Workman. 2. Attach the cylinders as shown in Fig. 7. Use the tit of the cylinders only for service of the engine or hydraulics underneath.
MAINTENANCE BRUSH TO CONVEYOR BELT ADJUSTMENT {Fig. 8 The brush is moved back and forth on its mounting sots to adjust it to the conveyor belt. The brush should be as close to the belt as possible without touching. A piece of paper can be inserted between the conveyor belt and the brush to check the adjustment. The brush must be the same height from end to end. The brush adjustment should be checked weekly for wear.
MAINTENANCE ROTATION (Fig. 10 The rotation of the conveyor, brush and the wheels is shown in Fig. 10. If the rotation in not correct, the hydraulic lines are installed incorrectly. See the Hydraulic Schematic. Rotation Direction Figure 10 CONVEYOR BELT INSTALLATION/TENSION (Fig. install a new conveyor belt follow tie instructions below. 1. Tum the top dresser on until the conveyor blat swamis at the sedge of the rear roller near the brush. 2.
MAINTENANCE CONVEYOR BELT and PULLEY ALIGNMENT 5. Lock the set screws on ali four pulleys. {Fig. 17 &Fig. 13) 6. Replace the conveyor belt and secure with lacing. 1. Loosen the bearing bolts on each end of the Idler s Roller. Loosen the Adjustment bolt to relieve the 7. Use the spring tension nuts (4) to settee tension tension of the conveyor belt of the bat. Hold overall spring length. See Fig. 11. 2.Remove the lacing pin from the conveyor Melton the Top dresser and remove the conveyor belt. 8.
SEASONAL STORAGE 1. Thoroughly clean the top dresser, especially inside the happier. The hopper and conveyor belt area should be free of any remaining sand particles. 2. Tighten all fasteners. 3. Lubricate all grease firings and bearings. Wipe off excess lubricant. 4, The unit should be stored out of the sun to prolong the life of the conveyor belt. When stored outside iris recommended to cover the hopper with apart. 5. Check the tension of the drive chain.
tryout leaf your TOR productions defective and wish to rely This Warranty applies only 0 parts or components which on The Toto Promise, the following procedure is are defective and does not cover repairs necessary gue t recommended: normal wear, misuse, accidents, or lack of proper maintenance. Regular, routine maintenance of the unit to . Contact your Authorized TOR Distributor or keep tin proper condition is the responsibility of the owner.
