FORM NO. 01-502-1450 OPERATOR’S MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page Page SAFETY INSTRUCTIONS 3 OPERATING INSTRUCTIONS 14 SAFETY AND INSTRUCTION DECALS . LUBRICATION .. . 15 SPECIFICATIONS MAINTENANCE . 16-17 SET UP INSTRUCTIONS . STORAGE . 18 HYDRAULIC SCHEMATIC 12 IDENTIFICATION AND ORDERING . 18 BEFORE OPERATING 13 MAINTENANCE CHART .. CONTROLS colonial, 14 THE TOR PROMISE . SAFETY INSTRUCTION "personal safety instruction™. Read and understand the instruction because it has to do with safety.
'SAFETY AND INSTRUCTION DECALS The following safety and instruction decals reinstalled on the unit. Replace any decal that becomes damaged or illegible. Part numbers for decals are listed below and in your Paralegal. Order replacements from your Authorized Toto Distributor. ROTATING CHAINS AND SPROCKETS CAM CAUSE SERIOUS PERSONAL INJURY DO NOT OPERATE MACHINE UNLESS ALL GUARDS ARE IN PLACE N “O Mono ) ON CHAIN GUARD .. {Part No. 01-506-0050) NEAR BEARINGS & GREASE POINTS : (Part No.
SPECIFICATIONS RIVE: hydraulic pump to motor, #50 chain drive to blade shaft, independent of sweeper reels . BLADE ROTATION: Reverse direction FRAME: All welded steel construction RAISE/LOWER: Electra-hydraulic with remote BEARINGS: Sealed, self aligned THATCHER BLADES: (19) 3" centers. THATCHER HOUSING: Free floating to eliminate or minimize carnage to the turf. Adjustable depth, free floating.
SET UP INSTRUCTIONS ATTACH THATCHER TO SWEEPER IMPORTANT: The Thatcher 8600 wiki only fit Tut Sweeper Model numbers: 44081, 44083, 44085 and 44089. if your Turf Sweeper falls In the serial number range listed below there are additional mounting Instructions. Deter to the footie sheet for Instructions to drill the mounting holes. ’ 44081 40101-40109 44083 40101-40113 44085 30101-40120 44089 30101-40132 1/2" x Cap screw fl\g Floorboard Mounting Frame 1.
SET UP INSTRUCTIONS (Continued) 4. Mount the Float Links to the Mounting Frame and 5. Using the ali thread adjust the Thatcher Frame the Thatcher Frame Assembly using x 1-. Assembly so it is centered between the Sheet 3/4* and x 2" bolts. See Fig. 2. Tighten the Yoke and the back of the floorboard. Turn the bolts so they are allowed to pivot. wheel and assure clearance of the tire. Tighten all nuts, See Fig. 1. 6. Tighten 1/2" bolts on the Mounting Frame. See Fig. 1.
SET UP INSTRUCTIONS (Continued) 7. Attach the Cylinder Mount to the floorboard using 9. Attach the Cylinder Clevis to the Cylinder using 3/8" x 1" bolts as shown in Fig. 3. Tighten all bolts. a3/4" x bolt. See Fig. 3. Tighten all bolts. 8. Mount the back of the Cylinder on the Cylinder Mount using a 3/4° x bolt. Tighten all bolts. 374" x Gap screw 3/8" % 1" Cap screw Cylinder 374" Hex Nut 3/4" Jam Nut T f 3/4" x Cap screw Cylinder Clevis p ” @\ 374" Hex Nut \ .
SET UP INSTRUCTIONS (Continued) 10. Attach the Pulley Bracket Assembly to the underside of the floorboard as shown in Fig. 4 using 3/8" x 1" bolts. Secure. 11. Attach the cable to the tab on the Mounting Frame as shown in Fig. 5. Use 5/16 x bolt and secure. Cap screw Pulley Bracket ! Assembly Figure 4 Lift Cable 516" x @\ Cap screw @.
SET UP INSTRUCTIONS (Continued) Pulley Bracket Assembly Mounting Frame \ Cylinder Clevis Lift Cable 12. Route the cable through the Pulley and up through the biotin the floorboard. See Fig. 6. 13. Attach the cable end to the Cylinder Clevis. Set the end so 3/4" of thread is inside the clevis. See Fig. 7. Secure nuts. Cylinder . Clevis Clergy 1/4° 28 Hex Nuts Figure 7 10 Figures & 14. Attach the Yoke Arms to the Wheel Yoke as shown in Fig. 8. Secure bolts.
SET UP INSTRUCTIONS (Continued) CONNECTING THATCHER HYDRAULICS 1. Remove the two bolts attaching the Check Valve Clamp to the main frame. See Fig. 9. 2. Slide the check valve on the bottom of the Check Valve Clamp. Use the existing bolts to secure the Check Valve Clamp to the main frame in the same manner it was removed. 3. Attach the hoses from the check valve to the cylinder and to the hydraulic motor. See the Hydraulic Schematic for hose lengths and routing.
HYDRAULIC SCHEMATIC A" a ~— SPLENDID VALVE ool stood] MANIFOLD & ASSEMBLY EXISTING ‘ s -~ NEW LIFT CYLINDER ar ‘% Hydraulic Gator o 12
SET UP INSTRUCTIONS (Continued) CONNECTING WIRING 1. Remove the two bolts on the Control Box and remove the Lid. 2. Remove the top nut from the toggle switch. Slide the toggle switch through the opening labeled *Thatcher® on the Lid. 3. Secure the nut on the switch, 4. Screw the two leads from the shames on each terminal on the switch. Secure. 5. Connect the black positive wire to the side terminal on the switch. 6. Replace the Lid and secure obits.
CONTROLS THATCHER SWITCH (Fig. 11) The electric switch controls the hydraulics to raise and lower the Thatcher. Push the switch upward to raise and push it downward to lower. The thatcher rotation begins when the Thatcher is lowered. When the Thatcher is raised the rotation stops. Thatcher Switch Figure 11 OPERATING INSTRUCTIONS 1. Place the sweeper on a level surface at the site to be thatched. 2. Move sweeper forward at a slow speed (approx. 1 mph). 3.
LUBRICATION BEARINGS (Fig. 12} DRIVE CHAIN (Fig. 12) The thatcher has two self sealing bearings that 1. Always maintain a heavy coat of grease on the must be lubricated with a No. 2 Lithium based drive chain. grease. ’ IMPORTANT: Lubricate the bearings to maintain a slight leakage on the seals. Too much grease can cause overheating.
MAINTENANCE CHANGING HYDRAULIC CIL AND FILTER Normally, change hydraulic oil and filter after every 500 operating hours. if cil becomes contaminated, contact your local TOR Distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. 1. Remove the belt guard. 2. Loosen the bolts on the bearing. 3. Remove the belt on the pump pulley. 4. At the valve bank, check the stamping on the valves for the OUT and IN ports.
MAINTENANCE (Continued) DRIVE CHAIN ADJUSTMENT (Flg. 13) The drive chain is adjusted to allow a 1/8" deflection with 5 Ibs. of force. Do not over tighten the chain because it will wear rapidly. [f chain is to loose, the sprocket will wear. To adjust the drive chain: A. Loosen the 1/2" bolts attaching the hydraulic motor to the side plate. B. Slide the hydraulic motor until proper tension is achieved. C. Tighten the two bolts.
STORAGE 1. Thoroughly clean the thatcher. The blade area should be free of dirt, leaves and debris. 2. Check the condition of the blades. Replace any worn or broken blades. 3. Check all fasteners for looseness: tighten as necessary. 4. Grease or oil all grease fittings and bearings. Wipe off excess lubricant. 5. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease.
The Toto Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products . . The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25°. # you leaf your TOR product is defective and wish fo ray on The Toto Promise, the following procedure is recommended: 1.
