FORM NO. 01-502-0030 Rev. A OPERATOR’S MANUAL MODEL NO.
FOREWORD Thank you for buying a high quality Toto turf care product. To get the best performance from this making, operate and maintain it according to the instructions in this manual. Toto also wants 10 stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS . 3-5 SAFETY AND INSTRUCTION DECALS. ..5-6 SPECIFICATIONS 7 BEFORE OPERATING FILL FUEL TANK .8 CHECK HYDRAULIC SYSTEM OIL . 8 CONTROLS . 9 OPERATING INSTRUCTIONS 10 LUBRICATION .. n MAINTENANCE. 12-14 CHANGING HYDRAULIC OIL & FILTER 12 CHECKING HYDRAULIC LINES & HOSES 12 TIMING CHAIN MAINTENANCE 12 CHAIN TENSION. 13 SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT DRIVE BELT ADJUSTMENT BELT TENSION BELT STOP PIN ADJUSTMENTS HYDRAULIC SCHEMATIC 1655. WIRING DIAGRAM .
SAFETY INSTRUCTIONS (Continued) WHILE OPERATING A DANGER ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY » Keep hands and feet away from reel area. 12. Operator must be skilled and trained in how o drive on hillsides. Failure to use caution an slopes or hills may cause loss of control possibly resulting in personal injury or death. 13. if engine of the towing vehicle stalls or machine Noses headway and cannot mike it to the og ol a slope, do not turn machine around. Always back slowly A\ DANGER 8.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 18. Remove the key from the ignition switch to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 18. If major repairs are aver needed or assistance desired, contact an Authorized TOR Distributor. 20. Make sure machine is in safe operating condition by keeping nuts, bolts and screws tight. 21. To reduce potential fire hazard, keep the engine free of excessive grass, grass, leaves and accumulations of dirt. 22.
SAFETY AND INSTRUCTION DECALS (Continued) ! ‘ ENDANGER A DANGER TR 'I‘O AVOID FIRE H * " ‘III“ mousses @au AT E NWFRGIH!OT 0 Rt T EACH SIDE BY REELS ON ENGINE {Part No. 01-506-0080) {Part No. 01-506-0030 A DANGER * RW%TE%%UPSUW LU RSN R . DO KOt 0 INCIPIENCE (L1 AI.L Ans ARE [N PLACE. ¢ | HYDRAULIC OIL ONLY LR ON HYDRAULIC PUMP (Part No. 52-9640} 'ON BELT GUARD {Part Na. 01-506-00401 A DANGER ON GAS TANK e (Part No.
SPECIFICATIONS SWEEPING WIDTH: 60" (5 feet) ENGINE: 18 HP Kohl er, OHV Command (3000 RPM) FRAME: All welded steel construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 140 per machine. PICK UP: Mechanical, 2 reels, timed, counter rotating, with "Sure Grip” rubber fingers. HOPPER: 5 cubic cards. DUMP : Hydraulic, Ground level BEARINGS: Self sealed throughout DRIVE TO REEL: Belt TIRES: Front & Rear1800x8.
BEFORE OPERATING FILL FUEL TANK WITH GASOLINE {Fig. 1} THE TOR COMPANY STRONGLY RECOMMENDS THE USE OF FRESH CLEAN, UNLEADED REGULAR GRADE GASOLINE IN TOR GASOLINE POWERED PRODUCTS. UNLEADED GASOLINE BURNS CLEANER, EXTENDS LIFE, AND PROMOTES GOOD STARTING BY REDUCING THE BUILD UP OF COMBUSTION CHAMBER DEPOSITS. Note: Do Not mix oil with gasoline. Never use methanol, gasoline containing methanol, gasohol, gasoline additives, premium gasoline, or white gas because engineering system damage could result. A\ pan
CONTROLS OPTIONAL THROTTLE CONTROL SWITCH (Fig. 2) Throttle is used to operate engine at various speeds. Moving switch upward increases engine speed; downward decreases engine speed. KEY SWITCH The key switch, which is used to start and stop the engine, has two positions: "OFF" and "ON™ Rotate key clockwise to engage starter motor. When engine starts, release key and it will move automatically to the "ON" position. To shut engine off, rotate key counterclockwise REEL ENGAGEMENT SWITCH (Fig.
OPERATING INSTRUCTIONS 1. Place the union a level surface and apply the parking brake of the towing vehicle. 2. Start engine with the dethrone at 1/2 open and choke pulled out. When engine starts, push in the choke gradually. 3. Run engine to 3/4 throttle. 4. As you are moving forward engage the Sweeper Reel engagement valve to engage the finger reels. IMPORTANT: NEVER run the reels in one spot for longer than a minute because turf will be damaged. WHILE SWEEPING 1.
LUBRICATION BEARINGS (Fig. 3) The spewer has five sell sealing bearings tat must be lubricated with a No. 2 Lithium based grease. IMPORTANT: Lubricate the bearings as often as necessary fo maintain a slight leakage on the seals. Too much grease can cause overheating. WHEELS AND WHEEL BEARINGS (Fig. 3} Grease firings and wheel bearings every 100 operating hours. Use a No. 2 Lithium based grease. DRIVE CHAIN (Fig. 3) Always maintain @ heavy coat of crease on the drive chain. GREASE FITTINGS {Fig.
MAINTENANCE CHANGING HYDRAULIC OIL Normally, change hydraulic oil after every 500 operating hours. If oil becomes contaminated, contact your local TOR Distributor because the system must be flushed. Contaminated oif looks milky or black when compared to clean oil. 1. Remove the belt guard. 2. Loosen the bolts on the bearing. 3. Remove the belt on the pump pulley. 4. At the valve bank, check the stamping on the valves for the OUT and IN ports.
MAINTENANCE (Continued) CHAIN TENSION (Fig. 5) The rear idler sprocket is under spring tension to keep a constant tension on the reel drive chain. To increase tension, screw jam nut (A} clockwise, to decrease, turn counterclockwise, A 178" deflection is recommended. Do not over tighten because the chain will wear rapidly. Do not operate with a loose chain because the sprocket will wear rapidly. Rear Reel O \,i Front Reel Figure 5 SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT (Fig.
MAINTENANCE (Continued) BELT STOP PIN ADJUSTMENTS (Fig. 8} The purpose of the belt stop pins is to slow down and stop the drive. belt when the Sweeper Reel ever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Reel Lever in the first {ON) position. 2. Loosen the nut on the back of the pin. 3. Adjust the belt stop pins so they're 1/8" from the outside of the drive belt. 4. Tighten nut 5. Test the belts ability to stop.
HYDRAULIC SCHEMATIC 1655 T TI MANIFOLD l ASSEMBLY REEL LIFT = HOPPER TILT PR onl PUMP L , i f-o REEL LIFT B—n HOPPER TILT 16
WIRING DIAGRAM 1655 THROTTLE THATCHER SWEEPER HOPPER (Optional) {Optional REEL TILT e // Wiring Harness {01-606-0330} Rear View Ot Control Box Lid switches Installed Blue Blue Black e v 618 Grant.
TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP Check for missing fingers. The reels may not be timed properly. Broken chain. Sheared sprocket key. Broken belt or improper tension. Check sheaves for sheared key. Finger height may be too low or too high. Replace missing or broken fingers. See SWEEPER REELS TING CHAIN ADJUSTMENTS Replace chain or sprocket key. Replace sprocket key. Replace belt/ adjust tension. Replace key. Stadium height. See SWEEPER REELS LEVELING AND HEIGHT ADJ.
STORAGE 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. Inflate tires to 22 PSI. 3. Check all fasteners. Tighten as necessary. 4. Grease or oil all grease firings and bearings. Wipe off excess lubricant. 5. Drain and replace hydraulic fluid. Inspect all hydraulic fined and fittings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
nmn Toto Promise A ONE YEAR LIMITED WARRANTY The Toto Company promises to repair your TOR Product if defective in materials or workmanship.
