FORM NO. 01-502-1170.1 OPERATOR'’S MODEL NO.
FOREWORD Thank you for buying & high quality Toto turf care product. To get the best performance from this machine, operate and maintain it according to the instructions in this manual. Toto also wants to stress the importance of safety. You and anyone else using or maintaining this machine are strongly urged to read this manual, especially all the safety instructions. DANGER, WARNING and CAUTION, used with the triangular safety alert symbol, highlight safety messages.
TABLE OF CONTENTS Page Page SAFETY INSTRUCTIONS SWEEPER REELS LEVELING & SAFETY AND INSTRUCTION DECALS 5-8 HEIGHT ADJUSTMENT SPECIFICATIONS . 7 DRIVE BELT ADJUSTMENT SETUP INSTRUCTIONS 8 BELT TENSION BEFORE OPERATING . BELT STOP PIN ADJUSTMENTS . . CONTROLS . . HYDRAULIC SCHEMATIC 1660HL OPERATING INSTRUCTIONS . 10 CONTROL BOX WIRING DIAGRAM .
SAFETY INSTRUCTIONS (Continued) WHILE OPERATING A DANGER DANGER ROTATING MEMBERS CAN CAUSE SERIOUS PERSONAL INJURY « Keep hands and feet away from reel area. 7. Sit on tractor seat when operating machine. 8. Using the machine demands attention, and to prevent loss of control: A. Operate only in daylight or when there is good artificial light. B. Drive slowly. C. Walsh for holes or other hazards. D. Look behind machine before backing up. E. Do not drive doles to a sand trap, ditch, creek or other hazard. F.
SAFETY INSTRUCTIONS (Continued) MAINTENANCE 15, If major repairs are ever needed or assistance desired, contact an Authorized TOR Distributor. 16. Make sure machine is in safe operating condition by keeping nuts, bolts and screws tight. 17. Make sure all hydraulic line connectors are tight, and all hydraulic hoses and lines are in good condition before applying pressure to the system. 18. Keep body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under high pressure.
SAFETY AND INSTRUCTION DECALS (Continued) DANGER ‘ T lfi}fias: EACH SIDE BY REELS (Part No. 01-506-0080) £ DANGER P ROTA o 8Y PTO & GEARBOX {Part No. 01-506-0130) & ) HYDRAULIC HYDRAULIC PUMP (Part No. 01-506-0560) ON BELT GUARD YT (Part No. “l;g; %Lauren p&csmna LTy CHECK PTO LENGTH BEFORE INSTALLATION o (o) 7100 EQUIPMENT MORE THAN 15" FROM HORIZONTAL (]8T CHAIN GUARD (Part No. 01-506-0050) = RESULT TO PTO NEAR BEARINGS & LINED UP WIT/ REEL. BESIDE GEARBOX GREASE POINTS POINTER {Part No.
SPECIFICATIONS SWEEPING WIDTH: 60" (5 feet) DRIVE: Tractor PTQ FRAME: All welded steel construction PICK UP FINGERS: Abrasion resistant, high resistance rubber, 140 per machine. PICK UP: Manichean, 2 reals, timed, counter rotating, with "Sure Grip" rubber fingers. HOPPER: 5 cubic yards.
SET UP INSTRUCTIONS ATTACH SWEEPER TO TRACTOR IMPORTANT: The maximum PTO speed is 540 APM. Do not operate at taster speed because the finger reel, sprockets and PTO will be damaged. 1. Connect the PTO naif splines) to the tractor. When new, the spring lock lever on the end of the PTQ is hard to operate. Apply grease and work the lever until it snaps in and out freely. In the correct position the lever will spring back out and lock the two shafts together.
CONTROLS REEL ENGAGEMENT SWITCH (Fig. 2) The finger reels are engaged by the electric switch located on the Control Box. Push the switch forward to raise the reels and push switch downward to lower and engage the reels. HOPPER TILT SWITCH (Fig. 2) The electric switch controls the hydraulics to tight the hopper which opens the doer. Push the switch downward to close the hopper and push it upward to open the hopper for dumping. HOPPER LIFT SWITCH (Fig.
OPERATING INSTRUCTIONS 1. Place the unit on a level surface and apply the parking brake of the towing vehicle. IMPORTANT: The maximum PTO speed Is 540 RPM. Do not operate at a taster speed because the fan, sprockets and PTO will be damaged. 2. Start tractor engine and run at a low RPM. 3. With the tractor engine at idle, engage PTO and gradually increase PTO speed to 540 RPM. 4. Select tractor forward speed. 5. With tractor moving forward MPH, engage the reel engagement valve.
LUBRICATION BEARINGS (Fig. 3) The sweeper has five self sealing bearings that must be lubricated with a No. 2 Lithium based grease. IMPORTANT: Lubricate the bearings as often as necessary to maintain a slight leakage on the heals. Too much grease can cause overheating. WHEELS AND WHEEL BEARINGS (Fig. 3) Grease firings and wheel bearings every 100 operating hours. Use a No. 2 Lithium based grease. DRIVE CHAIN (Fig. 3) Always maintain a heavy coat of grease on the drive chain. GREASE FITTINGS (Fig.
MAINTENANCE CHANGING HYDRAULIC OIL Normally, change hydraulic oil after every 500 operating hours. If oil becomes contaminated, contact your local TOR Distributor because the system must be flushed. Contaminated oit looks milky or back when compared to clean oil. 1. Remove the belt guard. 2. Loosen the bolts on the bearing. 3. Remove the belt on the pump pulley. 4. At the valve bank, check the stamping on the valves for the OUT and IN ports.
MAINTENANCE (Continued) CHAIN TENSION {(Fig. 5) The rear idler sprocket is under spring tension to keep a constant tension on the reel drive chain. To increase tension, screw jam nut (A) clockwise, to decrease, turn counterclockwise. A 1/8" deflection is recommended. Do not over tighten because the chain will wear rapidly. Do not operate with a footie chain because the sprocket will wear rapidly. Idlers Rear Reel Front Reel Figure § SWEEPER REELS LEVELING & HEIGHT ADJUSTMENT (Fig.
MAINTENANCE (Continued) BELT STOP PIN ADJUSTMENTS (Flg. 8) The purpose of the belt stop pins is 10 slow down and stop the drive belt when the Sweeper Reel fever is disengaged. Pin adjustments are maintained as follows: 1. With the engine off and key removed from ignition, place the Sweeper Reel Lever in the first (ON) position. 2. Loosen the nut on the back of the pin. 3. Adjust the belt stop pins so they are 1/16" 10 1/8” from the outside of the drive bat. 4. Tighten nut. 5. Test the bats ability to stop.
HYDRAULIC SCHEMATIC 1660HL c MANIFOLD ASSEMBLY A= REEL LIFT & > ‘ plan I @..
CONTROL BOX WIRING DIAGRAM THATCHER SWEEPER HOPPER HOPPER {Optional) REEL TILT LITE it Rad Croon Orange O Back Wiring Harness ws {01-806-0290) Rear View Of Control Box Lid switches Installed Riv White Lira Harness-Power Source . — .
TROUBLE SHOOTING CONDITION CAUSE CORRECTION SWEEPER NOT PICKING UP { « Check for missing fingers. + Replace missing or broken fingers. * The reels may not be timed * See SWEEPER REELS properly. TIMING CHAIN ADJUSTMENTS * Broken chain. < Replace chain or sprocket key. * Sheared sprocket key. * Replace sprocket key. * Broken belt or improper tension. « Replace belt/ adjust tension. *+ Check sheaves for sheared key. * Replace key. * Finger height may be too low or too | = Adjust height. See high.
STORAGE 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. infuriate tires to 22 PSL 3. Check all fasteners. Tighten as necessary. 4. Grease or oil all grease fittings and bearings. Wipe off excess lubricant. 5. Drain and replace hydraulic fluid. Inspect all hydraulic lines and fittings. Replace if necessary. Refer to the Maintenance section. 6. Check the tension and condition of the drive chain. Adjust the tension if necessary and lightly coat the chain with grease. 7.
MAINTENANCE CHART Date Hours Used it Change Lubrication Tire Pressure Drive Chain Drive Bert Hyd.
The Toto Promise BONEYARD LIMITED WARRANTY The Tory Company promises 1o repair your TOR Product if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products Year The costs of parts and labor are included, but the customer pays the transportation costs on walk rotary mowers with cutting widths of less than 25", If you leaf your TOR product is defective and wish 1o rely on The Toto Promise, the following procedure is recommended: 1.
