Installation Instructions

ManualsBrandsToro ManualsSprayersBoom Mounting Kit, 2004 and After Multi-Pro 1200, 1250 and 5700-D

FormNo.3393-447RevA

BoomKit

2004through2009MultiPro

1200,1250,and5700-D

ModelNo.41323—SerialNo.315000001andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

WARNING

Thiskitrequirespartstobeweldedtotheframe.Weldingcanexposeyoutoanumberofhazards,

includingtoxicfumes,smoke,dust,burns,res,explosions,electricshock,radiation,noise,andheat

stress,whichcancauseseriousinjuryanddeath.

•Ensurethatthepersonperformingtheweldingisadequatelytrainedtodoso.

•Ensurethattheareaisadequatelyventilatedandthatsuitablere-extinguishingequipmentisreadily

available.

•Weldinare-safeworkplace.Weldbehindre-safebarriersorcurtainsandonconcreteorother

re-safeooring.Removeorprotectallcombustiblesfromignitionsources.

•Wearproperprotectiveclothingwhenwelding,suchasre-retardantcoveralls.Protectyourhandswith

leathergauntletgloves.Wearhigh-topleathershoes,preferablysafetyshoes.

•Protectyoureyeswhenwelding.Aweldinghelmetorhandshieldwithlterplateandcoverplateis

mandatorytoprotecttheeyeswhilewelding.Weartransparentgogglesorsafetyglassesatalltimes.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationofIncorporation(DOI)at

thebackofthispublication.

Note:Thefollowingprocedure,attimes,willrequire2peopletoperform.Anoverheadhoistcanbeusedaswell.

Note:Formoreinformationonhowtoinstallthiskit,refertothePartsCatalogandtheServiceManual.

Note:Theinstallationofexistingsprayerkits(FoamMarkerKit,HoseReelKit,etc.)tothenewlymodiedboomsystemmay

requireadditionalpartsorupdatedkits.ContactyourAuthorizedToroDealerforadditionalinformation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3393-447*A

Summary of content (20 pages)

PAGE 1
Form No. 3393-447 Rev A Boom Kit 2004 through 2009 Multi Pro® 1200, 1250, and 5700-D Model No. 41323—Serial No. 315000001 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. WARNING This kit requires parts to be welded to the frame.
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Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 114-9576 1. Pinch point, hand—keep hand away from hinge. Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 Description Qty. Use No parts required – Prepare the machine. No parts required – Remove the tank assembly.
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Procedure 8 9 10 11 12 Description Use Qty. Center boom assembly Boom transport cradle Bolt (3/8 x 1-1/4 inches) Spacer Locknut (3/8 inch) Flange bolt (1/2 x 1-1/4 inches) Flange nut (1/2 inch) Left boom extension Right boom extension Extension boom supply hose Center boom supply hose 1 2 14 8 14 4 4 1 1 2 1 Install the boom assembly. Hose clamp 6 Connect the boom hoses. No parts required – Check the boom hinge springs. No parts required – Adjust the booms to level.
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3 Removing the Installed Boom System No Parts Required Procedure Prepare the boom assembly for removal by securing it with an overhead hoist. Use the following instructions to allow the assembly to be removed in whole. Figure 1 1. Disconnect the negative battery cable. 1. Boom-frame bolt 2. Disconnect all the electrical connections to the booms, the extensions, and the valve assembly. 6. Using a plastic or rubber mallet, tap the upright to back the frame out (Figure 2). 3.
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4 Installing the Weld Plates Parts needed for this procedure: 2 Weld plate 2 Bolt (1/2 x 1 inch) 2 Jam nut (1/2 inch) Procedure Note: This procedure applies to earlier machines. Newer machines have factory-installed weld nuts. Figure 4 1. Line up a weld plate with the end of the frame (Figure 3), and use a transfer punch to mark the center hole of the plate. 1. Bolt (1/2 x 1 inch) 3. Jam nut (1/2 inch) 2. Weld plate 4.
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8. Use cable ties to secure the wiring harness to the existing wiring in the seat compartment and along the frame. 5 9. Install the seat and console components as follows: Installing the Electrical Harness A. Install the console while lifting the control panels up through the openings in the console assembly. B. Secure the console to the frame using the fasteners removed previously. C. Secure the control panels to the console using the fasteners removed previously. D.
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B. 6 For 5700 turf sprayers, insert the boom until the roll pin that you previously installed stops against the frame. For all machines, retain each boom upright with a bolt (1/2 x 1 inch) in the weld nut or the weld plate that you previously installed, and secure the bolt with a jam nut (1/2 inch). Installing the New Boom Uprights Parts needed for this procedure: 1 Boom upright, right side 1 Boom upright, left side 2 Frame wedge 2 Boom frame bolt 2 Roll pin Procedure 1.
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Removing the Valve Assembly from 5700 Turf Sprayers 7 1. Remove the hose clamps securing the boom supply hoses from the valve assembly. 2. Remove the boom supply hoses from the valve assembly. Transferring the Valve Assembly (1250 and 5700 Turf Sprayers Only) Note: Remove the boom supply hoses with caution. The hose can retain fluid, which may contain chemicals. 3. Remove the fasteners securing the bracket and valve assembly to the upper and lower cross bars. Parts needed for this procedure: 4.
PAGE 9
5. Connect the electrical connections from the main wiring harness that you previously disconnected from the valve assembly. Installing the Valve Assembly on 5700 Turf Sprayers 1. Install the lower crossbar that you removed from the old boom uprights using the existing fasteners (Figure 10). Figure 10 Figure 11 1. Upper cross bar 6. Carriage bolt, existing 1. Valve assembly 5. Locknut 2. Valve bracket support 7. Locknut, existing 2. Upper valve bracket 6. R-clamp 3. Lower cross bar 8.
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8 Installing the Boom Assembly Parts needed for this procedure: 1 Center boom assembly 2 Boom transport cradle 14 Bolt (3/8 x 1-1/4 inches) 8 Spacer 14 Locknut (3/8 inch) 4 Flange bolt (1/2 x 1-1/4 inches) 4 Flange nut (1/2 inch) 1 Left boom extension 1 Right boom extension 2 Extension boom supply hose 1 Center boom supply hose G009746 Figure 13 Right side boom frame upright shown 1. Mounting holes for 1200 series turf sprayers 2.
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Note: Use the hose clamps to secure the hose to the hose barbs in the boom extensions. Secure the boom hoses to the boom frame using the R-clamp on the front side of the pivot bracket. Leave enough slack in the hose to keep the hoses from kinking when the booms are raised to the transport position. 7. Install the extension boom to the center boom at the hinge plate using the 4 bolts, 4 washers, and 4 nuts that you removed in step 6 as shown in Figure 15.
PAGE 12
4. Move the booms into the transport “X” position; refer to Operating the Booms (page 13). 10 11 Checking the Boom Hinge Springs Adjusting the Booms to Level No Parts Required No Parts Required Procedure Procedure Important: Operating the spray system with the boom hinge springs under the incorrect compression could damage the boom assembly. Measure the springs and use the jam nut to compress the springs to 4 cm (1.56 inches) if necessary. 1.
PAGE 13
Operation • The Parts Catalog for this kit • The Operation, Maintenance, and Troubleshooting sections of these Installation Instructions Operating the Booms The boom lift switches on the sprayer control panel allows you to move the booms between the transport position and the spray position without leaving the operator's seat. It is recommended to change boom positions while the machine is stationary. To change the boom position: 1. Stop the sprayer on level ground. 2.
PAGE 14
Maintenance Greasing the Actuator Rod Bearings Greasing the Boom Hinges Service Interval: Every 400 hours/Yearly (whichever comes first)—Grease the actuator rod bearings. Service Interval: Every 100 hours—Lubricate the boom hinges. Grease Type: #2 general-purpose lithium-based grease Important: If the boom hinge is washed with water, all water and debris must be cleared from the hinge assembly and fresh grease must be applied. 1. Extend the booms to the spray position. 2.
PAGE 15
Moving the Boom Actuators Manually Note: Determine the left and right sides of the machine from the normal operating position. DANGER Using the manual relief valve may cause the boom to move suddenly and cause injury to you or others. • Take caution and adjust the manual relief valve slowly. • Ensure that the surrounding area is clear and that no one is inside the operating range of the boom. G023316 Figure 19 Right boom 7. Raise the boom to align the pivot with the actuator rod. 8.
PAGE 16
9. Install the pivot pin and secure it with the bolt and the nut that you removed previously. 3. When you recover the original position of the actuator, close the manual relief valve. Note: Torque the valve to 150 to 285 N-cm (13.2 to 25.2 in-lb). Repeat steps 3 through 9 for each boom. Inspecting the Nylon Pivot Bushings Service Interval: Every 400 hours/Yearly (whichever comes first)—Inspect the nylon pivot bushings. 1.
PAGE 17
Troubleshooting Troubleshooting the Spray System Problem A boom section does not spray. Possible Cause Corrective Action 1. The electrical connection on the boom valve is dirty or disconnected. 1. Turn the valve off manually. Disconnect the electrical connector on the valve and clean all leads, then reconnect it. 2. Blown fuse 2. Check the fuses and replace them as necessary. 3. Repair or replace the hose. 4. Adjust the boom by-pass valves. 3. Pinched hose 4.
PAGE 18
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 41323 Serial No.
PAGE 19
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
PAGE 20
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).