Operator's Manual

ManualsBrandsToro ManualsSprayersEU Compliance Kit, Multi Pro WM Turf Sprayer

FormNo.3378-396RevA

EUComplianceKit

MultiProWMTurfSprayer

ModelNo.41204

Operator'sManual

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TheEUComplianceKitisdesignedtomeetGermansafety

requirementsbyenablingoperatorstocleanoutresidual

chemicalsfromthesprayersystemandcleantheexternal

machinewhilebypassingthechemicaltank.Itisadedicated

kitforaturfsprayapplicationvehicleandisintendedto

beusedbyprofessional,hiredoperatorsincommercial

applications.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheseparateproductspecic

DeclarationofConformity(DOC)sheet.

Readthismanualcarefullytolearnhowtooperateand

maintainyourproductproperly.Theinformationinthis

manualcanhelpyouandothersavoidinjuryandproduct

damage.AlthoughTorodesignsandproducessafeproducts,

youareresponsibleforoperatingtheproductproperlyand

safely.

Safety

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Alsoreadthesafetyandoperationinstructionsinthevehicle

Operator’sManual.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3378-396*A

Summary of content (24 pages)

PAGE 1
Form No. 3378-396 Rev A EU Compliance Kit Multi Pro WM Turf Sprayer Model No. 41204 Operator's Manual Note: Determine the left and right sides of the machine from the normal operating position. Safety The EU Compliance Kit is designed to meet German safety requirements by enabling operators to clean out residual chemicals from the sprayer system and clean the external machine while bypassing the chemical tank.
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Chemical Safety Hand Sprayer Safety • Do not aim the hand sprayer at any person or animal. WARNING Fluids under high pressure can penetrate skin and cause severe injury, possibly resulting in amputation or death. Hot liquids and chemicals can also cause burns or injury. If any part of the body comes in contact with the spray stream, immediately consult a physician familiar with injected fluid injuries.
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Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120-0673 1. Boom spray 3. Hand spray 2. Rinse Tank 120-0687 1. Valve, open 2.
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Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Qty.
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Procedure 6 7 8 9 10 11 12 13 14 15 16 17 Description Use Qty. Ball valve Hosebarb fitting Valve mount bracket Hex head bolt (1/4 x 3/4 inch) Hex head bolt (5/16 x 1 inch) Flange nut (5/16 inch) O-ring 90–degree hosebarb Pressure filter Fork S67 connector 90-degree hosebarb fitting Tee Reducer S53 Fork pin O-ring S67 Fork pin Pressure hose (32 inches) Hose clamp Boom hose (55 3/8 inches) Hose clamp Hose (24 inches) Hose clamp Hose (24 inches) Tee fitting Hose clamp Long hose (25 feet, 1/2 inch I.D.
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1 2 Preparing the Machine Installing the Rinse Tank No Parts Required Parts needed for this procedure: Procedure 1. Move the sprayer onto a level surface, set the parking brake, stop the pump, stop the engine, and remove the ignition key. 2. Drain the contents of the tank to remove any chemicals in the lines. Refer to the Operator’s Manual for more information.
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5. Install the rinse tank as shown in Figure 3. 3 Note: If there is not enough space for the rinse tank, loosen both of the main tank straps, and slide the main tank rearward. Installing the Rinse Nozzles Parts needed for this procedure: 2 Rinse nozzle 2 Bulkhead fitting 2 Shoulder bolt 2 Bushing 2 Rinse vane 2 90° barbed fitting 2 Plastic flange nut Drilling into the Main Tank 1. Remove the tank lid and the strainer basket from the tank (Figure 4). Figure 3 1. Bolt (3/8 x 3 inch) 4.
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Installing the Rinse Nozzles 1 1. Assemble the 2 rinse nozzles as shown in Figure 5. 2 1 2 G022283 Figure 7 3 1. 90° barbed fitting 2. Nozzle assembly 4 5. Direct the hose barbs toward the middle of the right side of the machine. 5 6. Install the tank lid and the strainer basket to the tank that you removed previously. G022281 Figure 5 1. Bulkhead fitting 4. Rinse vane 2. Rinse nozzle 3. Bushing 5. Shoulder bolt 4 Installing the Rinse Pump 2.
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1 3 2 2 3 1 1 g024704 Figure 9 4 1. Hosebarb 3. Nipple 2. Pressure filter 6. Attach the pressure filter assembly to the rinse pump (Figure 10). 1 5 2 g025041 Figure 8 g025034 1. Nut 4. Carriage bolt 2. Tank strap 5. Hairpin Figure 10 1. Pressure filter assembly 3. Valve mount 2. Rinse pump 7. Secure the pump to the frame using the rinse pump mounting bracket and the 4 bolts, 4 washers and 4 whiz nuts (Figure 11). 3.
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8. Secure the rinse pump cover with the 2 hair pins. 5 Assembling and Mounting the 4-Way Valve Parts needed for this procedure: 1 4-way valve 1 Hosebarb fitting (1 inch NPT x 3/4 inch HB) 2 90-degree hosebarb fitting 1 Reducer fitting 1 Faceplate bracket 1. 4-way valve 1 Valve mount assembly 2. Bolt (4) 4 Bolt (6 mm) 4 Flat washer (6 mm) 4 Locknut (6 mm) 2 Nut 2 Bolt 1 Hosebarb Figure 13 3. Washer (4) 3.
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1 1 2 2 3 3 3 g025044 Figure 15 1. Nut 3. Faceplate bracket 4 2. Bolt g025045 Figure 16 1. Ball valve bracket 2. Bolt 6 3. Hosebarb 4. Ball valve 2. Loosen the top hardware on the rear tank strap and install 2 carriage bolts (Figure 17). Installing the Ball Valve and Mounting Assembly 3. Install the ball valve assembly to the machine (Figure 17).
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1 7 2 Installing the Pressure Filter Assembly Parts needed for this procedure: g025048 1 O-ring 1 90–degree hosebarb 1 Pressure filter 1 Fork Figure 19 1. Pressure filter assembly 2. Clamp 3. Install the pressure filter assembly to the machine (Figure 19). Procedure 4. Install the small segment of hose to the hosebarb on the pressure filter and run it to the agitation valve it was originally connected to. Clamp the hose into place. 1. Assemble the pressure filter assembly (Figure 18).
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2 9 1 3 Installing the Hose between the Ball Valve and the 4-Way Valve 9 4 Parts needed for this procedure: 8 5 1 Pressure hose (32 inches) 2 Hose clamp 6 Procedure 7 Install the hose (Figure 22). g025047 2 4 Figure 20 1. Tee 6. O-ring 2. O-ring 7. Hose mount 1 3. Connector (S67) 8. Retaining fork (S67) 4. O-ring 9. Retaining fork (S53) 3 2 5. Reducer 2. Install the tee assembly to the tee mount on the bottom left side of the rear of the machine (Figure 21).
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1 2 1 3 1 3 2 4 g025053 Figure 23 1. Hose clamp 3. Hose 2. Tee assembly 4. Ball valve 11 2 Installing the Hose Between the Pressure Filter Assembly and the 4-Way Valve Parts needed for this procedure: 1 Hose (24 inches) 2 Hose clamp 4 g025054 Figure 24 1. Hose 3. 4–way valve 2. Hose clamp 4. Filter 12 Installing the Tee Mount Hoses Procedure Parts needed for this procedure: Install the hose (Figure 24).
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1 2 3 4 g025104 Figure 25 1. Rinse nozzle barb 3. Hose clamp 2. Rinse nozzle hose 4. Tee 13 g025055 Figure 26 Parts needed for this procedure: 1 Long hose (25 feet, 1/2 inch I.D.) with fitting 1 Spray gun 2 Hose clamp 1 spray gun hosebarb 1 Spray gun bracket 2 Bolt 2 Nut 1 Hose mount 7 6 5 Connecting the Spray Hose and Gun 1. Tank strap fastener 5. Bolt 2. Washer 6. Spray gun bracket 3. Nut 4. Hose mount 7. Nut 2. Assemble the spray gun (Figure 27).
PAGE 16
14 15 Installing the Rinse Tank Hose Installing the Hose from the 4-Way Valve to the Sprinkler Tee Parts needed for this procedure: 1 Hose (40 inches) 2 Hose clamp Parts needed for this procedure: Procedure 1. Route the rinse tank hose between the front tank strap and the side of the tank (Figure 28). 1 2 1 Rinse nozzle hose (24 inches.) 2 Hose clamp Procedure 3 1. Locate the supply hose in loose parts. 2. Install a hose clamp over each end of the hose. 3.
PAGE 17
16 17 Installing the Dash Switch Install Decals Parts needed for this procedure: Parts needed for this procedure: 1 Dash switch 1 Decal (120-0673) 1 Decal (120–0687) Procedure Procedure 1. Locate the plug for the rinse tank switch on the sprayer console, and remove the plug (Figure 30). 1. Locate and thoroughly clean the area the two decals will be placed (Figure 31). A 1 2 1 B g025057 Figure 31 1. Decal (120–0687) 2 3 2.
PAGE 18
Operation doing so, check with the manufacturers of the chemical to ensure the application of a diluted solution to the treated areas will not adversely affect the performance of the product. Tank Clean Rinse Kit Operation Important: The Tank Clean Rinse Kit is not intended to dislodge clumped masses of wetable powder or “water-soluble” chemicals that occur when chemicals are not properly introduced into the main tank.
PAGE 19
• This is the boom configuration (Figure 34). Use this configuration to spray rinse water out of the booms. Important: Do not set the ball valve in this position when you operate the main chemical pump.
PAGE 20
Controls Using the Rinse Cycle The Tank Clean Rinse Kit is controlled by a 3-position switch. • Up: the rinse pump is on, the switch will lock in the up position, and the delay timer is activated. • Neutral: the rinse pump is off and the switch is in a middle position. • Down: the rinse pump is on, the switch must be held in the down position, and the delay timer in not activated. Using the rinse cycle allows the vehicle to be moving during the rinse processes. 1.
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Maintenance Inspect the Rinse Pump Filter Service Interval: After the first 5 hours Every 50 hours Check the filter for any signs of damage. Replace if any damage is found. Inspect the Rinse System for Leaks and Damage Service Interval: Before each use or daily—Inspect the hoses for leaks. After the first 5 hours—Inspect the hoses for damage. Every 100 hours—Inspect the hoses and O-rings for damage. After the first 5 hours of operation, inspect all hoses and connections for any leaks or signs of damage.
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Notes: 22
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Notes: 23
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