FORM NO. 93-0642 MODEL NO. 41105-40001 and UP OPERATOR'S MANUAL MULTI PRO® 1100 To assure maximum safety, optimum performance, and to gain knowledge of the product, it is essential that you or any other operator of this vehicle read and understand the contents of this manual before the engine is ever started. Pay particular attention to the SAFETY INSTRUCTIONS highlighted by the triangular safety alert symbol. The safety alert symbol means CAUTION, WARNING, or DANGER - personal safety instruction.
IDENTIFICATION AND ORDERING ENGINE: VEHICLE: The MULTI PRO 1100 has two identification numbers: a model number and a serial number. These numbers are stamped into a plate located on the Vehicle's floor board, in front of the Seat Support. In any correspondence concerning the unit, supply the model number and serial numbers to ensure correct information and replacement parts are obtained. Record your Vehicle Identification numbers on the illustration below for future reference.
TABLE OF CONTENTS IDENTIFICATION AND ORDERING . . . . . . . . 2 SERVICE INTERVAL CHART . . . . . . . . . . . . .19 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . 4-7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . 19-26 SAFETY AND INSTRUCTION DECALS . . . . . 7 Engine Crankcase Oil . . . . . . . . . . . . . . . . . 20 SET-UP INSTRUCTIONS . . . . . . . . . . . . . . . . . 8 Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Charge Battery . . . . . . . . . . . . . . . . . .
SAFETY INSTRUCTIONS The MULTI PRO ® 1100 was designed and tested to offer safe service when operated and maintained properly. Although hazard control and accident prevention partially are dependent upon the design and configuration of the vehicle, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, maintenance, and storage of the vehicle. Improper use or maintenance of the vehicle can result in injury or death.
SAFETY INSTRUCTIONS H. When practical, remove gas-powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground. I. If this is not possible, then refuel such equipment on a truck or trailer from a portable container, rather than from a gasoline dispenser nozzle. J. If a gasoline dispenser nozzle must be used, Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. 14.
SAFETY AND INSTRUCTIONS L. Watch out for and avoid low overhangs such as tree limbs, door jambs, overhead walkways, etc. Make sure there is enough room overhead to easily clear the vehicle and your head. M. If ever unsure about safe operation, STOP WORK and ask your supervisor. 18. Do not touch engine, muffler or muffler shield while engine is running or soon after it has stopped because these areas may be hot enough to cause burns. 19.
SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are installed on the vehicle. If any become damaged or illegible, replace them. Decal part numbers are listed below and in the parts catalog. Order replacements from your Authorized TORO Distributor. TO AVOID PERSONAL INJURY KEEP ALL SHIELDS IN PLACE. DISENGAGE AND SHUT OFF ENGINE BEFORE SERVICING OR UNCLOGGING MACHINE. KEEP HANDS, FEET AND CLOTHING AWAY FROM POWER-DRIVEN PARTS.
SET-UP INSTRUCTIONS BATTERY SERVICE: CAUTION Electrolyte gases are explosive and can cause serious injury to eyes, lungs, and skin. Nausea may result if the gases are inhaled. Wear safety goggles and rubber gloves when working with electrolyte or battery. Charge the Battery in a well ventilated place so gases produced while charging can dissipate. Unplug charger from electrical outlet before connecting to or disconnecting charger leads from battery posts.
BEFORE OPERATING CAUTION Servicing the vehicle while the engine is running or vehicle is not properly secured could result in personal injury or death. Before servicing or making adjustments to the vehicle, stop engine, set parking brake, and remove key from the switch. CHECK ENGINE OIL The engine is shipped with approximately 2 quarts ( w/ filter) of oil in the crankcase; however, level of oil must be checked before and after the engine is first started. 1. Position vehicle on a level surface. 2.
BEFORE OPERATING DANGER Because gasoline is flammable, caution must be used when storing or handling it. Do not fill fuel tank while engine is running, hot or when machine is in an enclosed area. Vapors may build up and be ignited by a spark or flame source many feet away. DO NO SMOKE while filling the fuel tank to prevent the possibility of an explosion. Always fill fuel tank outside and wipe up any spilled gasoline before starting engine.
BEFORE OPERATING CHECK TIRE PRESSURE Check tire pressure every 8 hours or daily to assure proper levels. Maximum air pressure in both front and rear tires is 18 p.s.i. The air pressure needed is determined by the payload carried. Once the desired pressure has been ascertained, it is to be used and maintained as a factor in the computer programming, to insure the accuracy of the spraying system. INSPECT TIRES Check tire condition for wear or damage.
CONTROLS NOTE: Right, Left, Front and Rear are reference while seated in the operators position. vehicle operation. The Hour Meter starts to function whenever the key switch is rotated to ON position. See FIG. 5. THROTTLE CONTROL: Allows the operator to vary engine and ground speed of the vehicle, when the transmission is in gear. Pushing the Lever forward, away from the operator, increases the engine RPM and ground speed.
CONTROLS BRAKE PEDAL: Depress Pedal to apply Vehicle brakes to stop or slow the Vehicle. See FIG. 6. DANGER Worn or misadjusted brakes can result in serious injury or death. If Brake Pedal travels to within 1 inch of the Vehicle floor board, the brakes must be adjusted or repaired. STEERING WHEEL: Turns the Vehicle. If engine stalls or power assist fails due to a malfunction, Vehicle steering will require greater effort.
OPERATING INSTRUCTIONS PRE-STARTING CHECKS Safe operation begins before taking the vehicle out for a day's work. You should check these items each time: 1. Check tire pressure. NOTE: These tires are different than car tires, they require less pressure to minimize turf compaction and damage. 2. Check all fluid levels and add the appropriate amount of TORO specified fluids, if any are found to be low. 3. Check Brake Pedal operation. 4. Turn Steering Wheel to the Left and Right to check steering response.
OPERATING INSTRUCTIONS Do not operate the engine continuously at angles exceeding 25° in any direction. Engine damage could result from insufficient lubrication. STOPPING VEHICLE: 1. Depress Clutch Pedal, then depress Brake Pedal. STOPPING ENGINE: 1. Move Throttle Lever to SLOW. 2. Rotate Ignition Key to OFF. 3. Engage Parking Brake. 4. Remove Ignition Key from Switch to prevent accidental starting. NEW VEHICLE BREAK-IN Your Multi-Pro is ready for work.
OPERATING INSTRUCTIONS If you are not experienced at driving the vehicle, practice driving in a safe area away from other people. Be sure you are familiar with all the vehicles controls, particularly those used for braking, steering and transmission shifting. Learn how your vehicle handles on different surfaces. Your operating skills will improve with experience, but as in operating any vehicle, take it easy as you begin. Be sure you know how to stop quickly in an emergency.
OPERATING INSTRUCTIONS Do not downshift for braking on icy or slippery surfaces (wet grass) or while going down a hill, because engine braking may cause skidding and loss of control. Shift to a lower gear before starting down a hill. NOTE: Heavy loads and turf conditions affect your vehicle's brake performance and ability to turn quickly without tipping over.
OPERATING INSTRUCTIONS If the load is positioned toward one of the sides, it will make the vehicle much more likely to tip over on that side. This is especially true when turning if the load is on the outside of the turn. Never position heavy loads behind the rear axle. If the load is positioned so far to the rear that it is behind the rear axle, it will reduce the weight on the front wheels and this will reduce steering traction.
MAINTENANCE WARNING Before servicing or making adjustments to the machine, stop engine, set Parking Brake and remove Key from Ignition Switch. Any load material must be removed before working under raised Bed. Always rotate safety support to the down position before working under raised Cargo Bed. Pg. No. Establish a regular schedule of lubrication to insure trouble free performance.
MAINTENANCE CAUTION Only qualified and authorized personnel shall be permitted to maintain, repair, adjust or inspect the vehicle. Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. 1517 FIG. 11 ENGINE CRANKCASE OIL: Check the oil level daily or before each use as follows: 1.
MAINTENANCE 7. Fill the crankcase with new oil of the proper type, to the F mark on the dipstick. 3. Saturate the precleaner with new engine oil. Squeeze out all excess oil. 8. Start the engine and check for oil leaks. Correct any leaks before placing the engine into service. Check oil level to be sure it is up to but not over the F mark. 4. Reinstall the precleaner over the paper element. AIR CLEANER: Check the Air Cleaner daily or before starting the engine.
MAINTENANCE IGNITION SYSTEM: This engine is equipped with an electronic CD ignition system. Other than periodically checking/ replacing the spark plugs, no maintenance, timing, or adjustments are necessary or possible with this system.
MAINTENANCE ENGINE TROUBLESHOOTING When a problem occurs, do not over-look the simple causes. For example, starting problems could be caused by an empty fuel tank. The table lists some common causes of troubles. Do not attempt to service or replace major items or any items that call for special timing or adjustment proccedures (governor, valves, etc.). Have this work done by your Kohler Engine Service Dealer.
MAINTENANCE DIFFERENTIAL TRANSMISSION: Check the oil level after every 50 hours of operation. Check the oil level after every 50 hours of operation. 1. Have Vehicle on a level surface, stop engine, engage Parking Brake and remove Ignition Key. 1. Have Vehicle on a level surface, stop engine, engage Parking Brake and remove Ignition Key. 2. Remove the oil check plug from the rear of the Differential housing. See FIG. 19. 2. Remove the oil check plug from the side of the Transmission. See FIG. 20.
MAINTENANCE MASTER CYLINDER: Check after every 50 hours of operation. IMPORTANT! When using a high pressure washer hose to clean the Vehicle, be careful not to let water enter the reservoir. Water in the power steering system will cause serious damage, resulting in premature failure of the systems components. BELT TENSION: DANGER ROTATING PULLEYS AND BELTS CAN CAUSE SERIOUS INJURY. Keep hands, feet and clothing clear while engine is running. Stop engine before attempting any belt adjustment. 1527 FIG.
MAINTENANCE 2. Without depressing Clutch Pedal, rotate Ignition Key clockwise to start position. SAFETY START SWITCH: CAUTION The Safety Start Switch is for the operators protection against accidental starting. 3. If engine cranks or starts, there is a malfunction in the Interlock System that must be repaired before operating the Vehicle. Accidental Starting could cause serious injury or death. Do not bypass Safety Start Switch. Check operation of the switch daily to assure system is operating.
ADJUSTMENTS CLUTCH PEDAL FREE PLAY: VEHICLE DRIVE BELT The Clutch Pedal is set at the factory so that when the Pedal is at rest, it is pressed against the Rubber Bumper; and when the Clutch Pedal is depressed, it will travel approximately 1/8 to 3/8 inch before actuating the Clutch linkage. That is, free play. See FIG. 24. It is necessary to make sure that there is sufficient free play prior to any adjustment of the Vehicle Drive Belt. See CLUTCH PEDAL FREE PLAY above.
ADJUSTMENTS BRAKE PEDAL FREE PLAY: The Brake Pedal is set at the factory so that when the Brake Pedal is depressed, it will travel approximately 1/8 to 3/16 inch before actuating the Brake linkage. See FIG. 26. 1534 FIG. 27 1. Parking Brake 2. Adjustment Knob When further adjustment cannot be attained by rotating the Adjustment Knob, adjust the brake linkage as follows: 1. Disengage the Parking Brake (Lever DOWN). 2. Turn the Adjustment Knob counter-clockwise for the minimum brake force. 3.
ADJUSTMENTS WARNING BRAKE FAILURE CAN CAUSE LOSS OF CONTROL AND RESULT IN SERIOUS INJURY OR DEATH. Test Brake function before operation. Correct any problem before operation. POWER STEERING PUMP: Check tension by depressing belt at mid span of pulleys with 22 lbs. of force. Belt should deflect 3/8 inch. If the deflection is incorrect, adjust as follows: 1. Loosen four (4) cap screws holding the Pump Mounting Plate to the Engine. See FIG. 30. To adjust the Vehicle brakes, proceed as follows: 1.
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The Toro Commercial Products Two Year Limited Warranty The Toro Company warrants your 1996 or newer Toro Commercial Product (Product) purchased after January 1, 1997, to be free from defects in materials or workmanship for the period of time listed below. Where a warrantable condition exists, Toro will repair the Product at no cost to you including diagnosis, labor , parts, and transportation. This warranty begins on the date the Product is delivered to the original retail purchaser.
