Form No. 3440-684 Rev B North American Road Light Kit Groundsmaster® 3200 or 3300 Series Traction Unit Model No. 31991 Installation Instructions Safety Installation Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. 1 Preparing the Machine No Parts Required Procedure decal140-1587 140-1587 1. Horn—15 A 4. Work lights—10 A 2. Headlights—10 A 5.
. 2 Install the U-type speed nuts to the fuse-mount plate (Figure 2). Installing the Clips, Speed Nuts, and Fuse Block Parts needed for this procedure: 1 Switch mount 6 Clip (1/4 inch) 2 Speed nut 1 Fuse mount plate 4 U-type speed nut 1 Fuse block 2 Screw (#10 x 3/4 inch) g304335 Figure 2 Procedure 1. 1. U-type speed nuts Install the 6 clips and 2 speed nuts to the switch mount (Figure 1). 3. 2.
Procedure 3 1. Installing the Switch Mount Loosely install the switch mount around the steering column using 4 carriage bolts (1/4 x 2 inches), 2 mounting brackets, fuse-mount plate, and 4 locknuts (1/4 inch) as shown in Figure 4. Parts needed for this procedure: 2 Mount bracket 4 Carriage bolt (1/4 x 2 inches) 2 Locknut (1/4 inch) 2 Hex-head screw (1/4 x 3/4 inch) 2 Flange nut (1/4 inch) 1 Flasher 1 Relay 1 Wire harness 2 Cable tie 1 Fuse cover 2 Thumb screw 2 Push nut 1.
2. Install the multi-function switch to the switch mount and secure it using the switch clips under the hole for the switch (Figure 5). g319855 Figure 6 1. Rocker switch 2. Hole plug g319854 Figure 5 1. Switch clips 3. 4. 2. Multi-function switch Install the rocker switch and hole plugs into the switch mount (Figure 6). 4 Install the flasher and relay to the fuse-mount plate using 2 screws (#10 x 3/8 inch) as shown in Figure 7.
. Secure the flasher using a cable tie (Figure 8). 6. Plug the harness into the rocker switch and multi-function switch (Figure 8). g319853 Figure 7 1. Relay 3. Flasher 2. Screw (#10 x 3/8 inch) g319850 Figure 8 1. Rocker switch connector 2. Relay connector 4. Switch connector 5. Cable tie 3. Flasher connector 5 7. Plug the wire harness into the relay and flasher (Figure 8). 8. Loosen the bolts around the steering-column base (Figure 9).
9. Raise the base up and drill a 22 mm (7/8 inch) hole as shown in Figure 9. 12. Apply the decal to the fuse cover as shown in Figure 11. g304296 g304374 Figure 9 Figure 11 1. Steering-column base 1. 25 mm (1 inch) 10. Route the harness through the hole you drilled in the base. 11. Connect the bullet connectors as shown in Figure 10. 3. Decal—inside of fuse cover 2. 6 mm (1/4 inch) 13. Install the fuse cover to the switch mount using 2 thumb screws and 2 push nuts (Figure 12).
14. Adjust the control assembly so that the switches are accessible. 15. Tighten all the fasteners. 16. Install the control cover to the switch mount using 2 push rivets and 6 hex-head screws (1/4 x 3/4 inch) as shown in Figure 13. 4 Installing the Front Components Parts needed for this procedure: g319852 Figure 13 1. Push rivet 2. Hex-head screw 3.
2. Secure the left light mount and right light mount to the light bases using 3 button-head bolts (1/4 x 5/8 inch) through the speed nuts on each side (Figure 15). 3. Note: Ensure that you install the left light mount Secure the left light assembly and right light assembly to the left light mount and right light mount using the hex nut on the light assemblies (Figure 16). Note: Install the lights with the low beam toward the outer edge of the machine.
For Machines without a Cab 1. 3. Remove the tie-down bracket from the platform (Figure 18). Retain the parts. Secure the left light assembly and right light assembly to the light cross mount using the lock washer and hex nut on the light assemblies (Figure 20). Note: Install the lights with the low beam toward the outer edge of the machine. Look at the bottom of the lights for high beam and low beam orientation. g299562 Figure 18 1. Tie-down bracket 2. Bolt 2. 3.
Procedure 5 1. Installing the Rear Components Remove the flange-head bolt (3/8 x 2-3/4 inches) and flange nut (3/8 inch) securing the bumper to the rear tube frame on each side of the bumper (Figure 22). Parts needed for this procedure: 1 Left mount 1 Right mount 1 Left short mount 1 Right short mount 4 Carriage bolt (5/16 x 3/4 inch) 4 Flange nut (5/16 inch) 4 Carriage bolt (1/4 x 5/8 inch) 11 Locknut (1/4 inch) 4 Hex-head bolt (3/8 x 3 inches) 1. Rear tube frame 3.
3. Secure the left short mount and right short mount to the left mount and right mount using 4 carriage bolts (5/16 x 3/4 inch) and 4 flange nuts (5/16 inch) as shown in Figure 24. 5. Using the marker mount as the template, drill 3 holes (5/16 inch) into the slow-moving vehicle sign (Figure 26). g304044 Figure 24 1. Left short mount 2. Flange nut (5/16 inch) 4. 3. Left mount 4.
7. Remove the 4 plastic plugs shown in Figure 28 from the hood. g304129 Figure 28 1. Plastic plug g304128 Figure 27 1. Flange-head bolt (1/4 x 3/4 inch) 4. Marker mount 2. Flat washer 5. Locknut (1/4 inch) 8. Raise the hood (Figure 29). 3.
9. Secure the assembled slow-moving vehicle sign to the hood using 4 flange-head bolts (1/4 x 3/4 inch), 2 back mounts, and 4 locknuts (1/4 inch) as shown in Figure 30. g304125 Figure 32 1. 28.7 to 34.8 mm (1-1/8 to 1-3/8 inches) 6 g304127 Figure 30 1. Assembled slow-moving vehicle sign 3. Back mount 2. Flange-head bolt (1/4 x 3/4 inch) 4. Locknut (1/4 inch) 10. 2. 22.4 to 28.
g304235 Figure 33 1. Wire-harness routing 1. Route the wire-harness connector labeled FRONT LIGHT LH (P04) to the left side of unit. Connect harness to light (Figure 33). 2. Route the wire-harness connector labeled FRONT LIGHT RH (P05) to the right side of unit. Connect harness to light (Figure 33). 3. Route the wire-harness connector labeled REAR LIGHT LH (P01) to the rear left side of unit (Figure 33). 4.
5. 8. Secure the taillights to the inner mount assemblies using 4 pan-head screws (#10 x 1-1/4 inches) and 4 flange nuts (#10) as shown in Figure 34. Secure the assembled taillights to the taillight housings using 8 button-head bolts (1/4 x 3/4 inch) as shown in Figure 35. Ensure that you install the taillights with the yellow lens on top (Figure 34 and Figure 35). g304304 Figure 34 1. Flange nut (#10) 4. Red lens 2. Inner mount assembly 5. Pan-head screw (#10 x 1-1/4 inches) 3. Amber lens 6.
7 Routing the Control Wire Harness Parts needed for this procedure: 1 Control wire harness Procedure Refer to the following figures and instructions for routing the control wire harness. g304233 Figure 36 1. Coil the remaining connectors here.
g304234 Figure 37 1. Wire-harness routing 2.
1. Connect the control wire-harness connector labeled TO ROAD LTS HARNESS (P06) to light wire-harness connector labeled TO MAIN HARNESS (P03). 2. Connect the control wire-harness connector labeled TO POWER HARNESS (P05) to power wire-harness connector labeled POD CONTROL HARNESS (P04). g304232 Figure 39 1. Coil the remaining connectors here. 8 g304373 Figure 38 1. P05 (Control-wire-harness connector) 3. 2.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
