Form No. 3402-277 Rev B Hydraulic and Electrical Mounting Kit for High Lift Collection Kubota-Powered Groundsmaster® 360 4-Wheel Drive Multi-Purpose Machine Model No. 30801 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 Description Qty.
Procedure 6 7 8 9 Description Qty. Right manifold assembly Tee-adapter fitting (5/8 inch male) Right manifold-assembly bracket Nut (1/4 inch) Bolt (5/16 x 2-3/4 inches) Bolt (1/4 x 3/4 inch) Spacer Bulkhead plate Bulkhead nut (large) Bulkhead nut (small) Quick-coupling fitting (1/2 female x 1/2 inch male) Bulkhead union (2.57 inches) Bulkhead coupler (4.02 inches) Bulkhead nipple (3.
1 Preparing the Machine No Parts Required Procedure 1. Park machine on a level surface, shut off the engine, engage the parking brake, and remove the key from the ignition switch. 2. Disconnect the battery and remove the battery and battery tray from the machine (Figure 1). Figure 2 1. Radiator bracket 5. Remove the radiator-overflow tank and bracket from the machine as shown in Figure 3. CAUTION If the engine has been running, the pressurized, hot coolant can escape and cause burns. Figure 1 1.
Figure 3 Figure 4 2 Mounting the Fan Spacer and Pulley Fan spacer 4 Bolt (M6) 1 Pulley 3 Bolt (M10) 3. Pulley 2. Bolts (M6) 4. Bolts (M10) 2. Torque the M10 bolts to 10 to 12 N∙m (7 to 9 ft-lb). 3. Torque the M6 bolts to 7 to 8N∙m (0.5 to 0.6 ft-lb). Parts needed for this procedure: 1 1. Fan spacer Procedure 1. Install the fan spacer and pulley as shown in Figure 4.
3 Installing the Gear-Pump Assembly Figure 5 Parts needed for this procedure: 1. Tee-adapter fitting (5/8 inch male) (3) 9. Bulkhead coupler (4.02 inch) 1 Bracket 1 Gear-pump plate 2. Tee fitting (3/4 x 13/16 inch) 1 Gear pump 1 Adapter fitting (5/8 x 3/4 inch male) 3. Tee fitting (5/8 x 5/8 x 3/4 11.
1. Make sure that all threads and sealing surfaces of the fitting and component ports are free of burrs, nicks, scratches, or any foreign material. A B 2. Lightly lubricate the O-ring with clean hydraulic fluid. Note: The fitting threads should be clean, with no lubricant applied. Important: Determine the port material before installing the fitting into the port. Torque is reduced if the fitting is installed into an aluminum port. g0289 05 3.
A 2 1 3 4 5. Loosely install the tensioner arm onto the gear-pump plate using 1 bolt (3/8 inch) and 1 flange nut (3/8 inch) (Box A of Figure 7). 5 Note: Do not tighten the nut. 6. Install the gear-pump plate onto the gear pump assembly using 2 carriage bolts (7/16 inch) and 2 locknuts (7/16 inch) as shown in Box A of Figure 7. 6 7 6 B 2 8 11 9 3 7. Torque the bolts to 61 to 75 N∙m (45 to 55 ft-lb). 10 5 8.
4. Install the left manifold-assembly bracket using 1 bolt (5/16 x 3/4 inch) and 1 flange nut (5/16 inch) on the top hole of the bracket (Figure 10). Figure 8 1. Tee fitting (3/4 x 13/16 inch) 2. Oil-cooler tube 2. Connect the oil-cooler tube to the port on the tee fitting (Figure 8). 3. Install the adapter fitting (5/8 x 5/8 inch male) and tee-adapter fitting (5/8 male) onto the left manifold assembly as shown in Figure 9. Figure 10 1. Bolt (1/4 x 2 inches) 4. Flange nut (1/4 inch) 2. Bracket 5.
Note: For models 2014 and earlier, use the wide bracket without the arrow cutout. 5 3. Secure the hydraulic-filter assembly to the frame as shown in Figure 12.
6 Installing the Right Manifold Assembly Parts needed for this procedure: 1 Right manifold assembly 2 Tee-adapter fitting (5/8 inch male) 1 Right manifold-assembly bracket 4 Nut (1/4 inch) 2 Bolt (5/16 x 2-3/4 inches) 4 Bolt (1/4 x 3/4 inch) 2 Spacer Figure 15 1. Tee fitting 3. Manifold valve 2. O-ring 3. Install the radiator-overflow-tank bracket onto the manifold-assembly bracket using 2 bolts (1/4 x 3/4 inch) and 2 nuts (1/4 inch) as shown in Figure 16. Procedure 1.
7 Installing the Bulkhead Assembly Parts needed for this procedure: 1 Bulkhead plate 2 Bulkhead nut (large) 2 Bulkhead nut (small) 1 Quick-coupling fitting (1/2 female x 1/2 inch male) 2 Bulkhead union (2.57 inches) 1 Bulkhead coupler (4.02 inches) 1 Bulkhead nipple (3.84 inches) 1 Quick coupling fitting (1/2 x 1/2 inch female) 1 U-bolt 2 Flange nut (3/8 inch) 1 90° fitting (3/8 x 3/8 inch male) 1 90° fitting (3/8 female x 3/8 male x 3/4 inch hose barb) 1. Bulkhead union (2.
8 Installing the Switches Parts needed for this procedure: 1 PTO switch 2 Rocker switch 1 Decal Procedure 1. On the underside of the control panel, locate and remove the 3 tabs where you will install the switches (Figure 20). Figure 18 4. Remove the current elbow fitting from the rear of the hydraulic tank on the right side of the machine and install the 90° fitting and adapter and connect the hose as shown in Box B of Figure 18. 5.
1. Ensure that the threads and sealing surfaces of the hose/tube and the fitting are free of burrs, nicks, scratches, or any foreign material. 9 2. Place the hose/tube against the fitting body so that the flat face of the hose/tube sleeve fully contacts the O-ring in the fitting. Installing the Hoses and Wire Harness 3. Thread the swivel nut onto the fitting by hand.
3. Install the hydraulic tube B from the tee adapter fitting (5/8 inch male) on the right manifold assembly to the bulkhead coupler (4.02 inches) on the bulkhead assembly as shown in Figure 23. Figure 22 1. Temperature sender 2. Hydraulic tube H 2. Install the temperature sender on the upper port on the hydraulic tube H as shown in Figure 22. Figure 23 1. Hydraulic tube B 4. Install the hydraulic hose F from the 45° fitting to the bulkhead union (2.
5. Install the hydraulic hose A from the 90° fitting (3/8 x 3/8 inch male) to the bulkhead union (2.57 inches) on the quick-coupling fitting (1/2 female x 1/2 inch male) on the bulkhead assembly as shown in Figure 25. Figure 27 1. Hydraulic hose C Figure 25 2. Adjust the fitting here so that the hose does not rub against the fuel filter. 8.
Figure 31 1. Hydraulic tube G Figure 29 12. Install the dust caps on the fittings on the bulkhead plate. 1. Hydraulic tube D 10. Install the hydraulic tube I from the adapter fitting (5/8 x 5/8 inch male) on the right manifold assembly to the tee-adapter fitting (5/8 inch male) on the left manifold assembly as shown in Figure 30. Figure 30 1. Hydraulic tube I 11.
Routing the Wire Harness 1. Route the wire harness as shown in Figure 32. Figure 32 2. Use the 3 cable ties to secure the components as shown Figure 33. 3. Tighten the nuts on the U-bolt on the bulkhead assembly. 4. Install the hydraulic-fluid filter onto the filter head and radiator-overflow tank. 5. Install the fan shroud, radiator bracket, battery tray, battery, and hood assembly on the machine.
Notes:
