Form No. 3434-754 Rev B TXL 2000 Tool Carrier Model No. 22530—Serial No. 405540000 and Up Model No. 22531—Serial No. 405540000 and Up Register at www.Toro.com.
It is a violation of California Public Resource Code Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire.
Contents Servicing the Cooling System ........................... 47 Changing the Engine Coolant ........................... 47 Belt Maintenance ................................................ 48 Checking and Adjusting the Alternator Belt Tension ......................................................... 48 Controls System Maintenance ............................. 48 Adjusting the Controls....................................... 48 Hydraulic System Maintenance ...........................
Safety • Keep bystanders and children out of the operating area. • Stop the machine, shut off the engine, and remove DANGER the key before servicing, fueling, or unclogging the machine. There may be buried utility lines in the work area. Digging into them may cause a shock or an explosion. Improperly using, modifying, or maintaining this machine can result in injury.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal120-0625 120-0625 1. Pinch point, hand—keep hands away. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or smoking 7.
decal139-1158 139-1158 1. Crushing hazard, from above, and pinching hazard—stay away from the bucket and loading arms. g275810 Figure 5 1. 2. 3. 4. decal139-1159 139-5744 137-5420 136-4863 131-0710 5. 139-1171 6. 139-1162 7. 115-4857 139-1159 1. Warning—keep bystanders away. decal115-4857 115-4857 1. Lower the loader arms. 2. Dump the bucket. 4. Curl the bucket. 5. Float the bucket on the ground. 3. Raise the loader arms. decal139-1164 139-1164 1.
decal137-5420 137-5420 1. Move forward 2. Turn right 3. Turn left 4. Move rearward decal139-1171 139-1171 decal139-1162 139-1162 1. Warning—read the Operator’s Manual for the bucket maximum weight limit. 2. Tipping hazard—do not drive the machine with the load raised or the arms extended; carry the load close to the ground with the arms retracted when driving. 1. Warning—attachment hydraulic shut-off 5. Retract the arms (telescoping model only). 2.
decal139-5744 139-5744 1. Parking brake—engaged 5. Engine—stop 2. Parking brake—disengaged 6. Engine—run 3. Fast 7. Engine—start 4. Slow 8. Horn decal93-7814 93-7814 1. Entanglement hazard, belt—stay away from moving parts; keep all guards and shields in place. g275811 Figure 6 1. 93-7814 2. 137-5419 3. 93-6681 decal106-5976 106-5976 4. 115-4865 5. 117-3276 1. Engine coolant under pressure 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4.
decal137-5419 137-5419 decal137-7164 137-7164 g269557 1. Read the Operator’s Manual—rotate counter clockwise to disconnect the battery; rotate clockwise to connect the battery; the negative post is located below the switch; the positive post is located to the side of the switch. Figure 7 1. 137-7164 2. 115-2047 3. 139-1206 decal115-2047 115-2047 1. Warning—do not touch the hot surface.
decal137-5409 137-5409 decal139-1206 139-1206 1. Read the Operator’s Manual for fuse information. 2. Lighter 3. Horn 4. Electric g269559 Figure 10 1. 125-6694 g269560 Figure 8 1. 133-8062 decal133-8062 133-8062 decal125-6694 125–6694 1. Tie down location g269558 Figure 9 1.
Controls Product Overview Control Panel Become familiar with all the controls (Figure 12) before you start the engine and operate the traction unit. g300633 Figure 12 1. Reference bar 7. Key switch 2. Plug 8. Horn 3. Parking brake switch 9. Traction control 4. InfoCenter 10. Joystick controls 5. Power socket 11. Loader arm/attachment-tilt lever 12. Loader-valve lock 6. Throttle switch Key Switch The key switch, used to start and shut off the engine, has 3 positions: OFF, RUN, and START .
Reference Bar • To turn right, rotate the traction control clockwise (Figure 16). When driving the traction unit, use the reference bar as a handle and a leverage point for controlling the traction control and the joystick lever. To ensure smooth, controlled operation, do not take your hands off the reference bars while operating the machine. Traction Control g264833 Figure 16 • To turn left, rotate the traction control counterclockwise (Figure 17). g264835 Figure 13 1. Reference bar 2.
Loader Arm/Attachment-Tilt Lever • To tilt the attachment forward, slowly move the lever to the right (Figure 18). • To tilt the attachment rearward, slowly move the lever to the left (Figure 18). • To lower the loader arms, slowly move the lever forward (Figure 18). • To raise the loader arms, slowly move the lever rearward (Figure 18). g300649 Figure 19 1. Loader arm/attachment-tilt lever 2.
Loader Arm Extension Lever Rotate the extension lever forward to extend the loader arms (Figure 20); rotate the lever rearward to retract them. WARNING Moving the machine while the loader arms are extended may affect the stability of the machine. g264015 Minimize machine movement while the loader arms are extended.
Using the Menus InfoCenter Icon Description (cont'd.) To access the InfoCenter menu system, press the menu access button while at the main screen. This will bring you to the main menu. Refer to the following tables for a synopsis of the options available from the menus: Hour meter Adjust digit Main Menu Transport-speed screen access Menu Item Description Faults The Faults menu contains a list of the recent machine faults.
Setting the Maximum Transport Speed Diagnostics Menu Item Description Traction Indicates the inputs and outputs for driving the machine. Auxiliary Indicates the inputs and outputs for engaging auxiliary hydraulics. Engine Indicates the inputs and outputs for starting the engine. Boom Indicates the inputs and outputs for extending and retracting the telescoping arms. For applications requiring a lower transport speed, you can adjust the maximum transport speed without affecting the engine speed.
until the last digit is entered and press the right button once more. Accessing Protected Menus The TRANSPORT SPEED is adjustable within the SETTINGS MENU of the InfoCenter. These settings are in the Protected Menu. 4. Note: If the InfoCenter accepts the PIN code Note: The factory default PIN code for you machine is either 0000 or 1234. If you changed the PIN code and forgot the code, contact your Authorized Service Dealer for assistance. 1. Press the middle button to enter the PIN code (Figure 26D).
Specifications Attachments/Accessories Note: Specifications and design are subject to A selection of Toro-manufactured attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all Toro-manufactured attachments and accessories. change without notice.
Operation • Use only an approved fuel container. • Do not remove the fuel cap or fill the fuel tank Note: Determine the left and right sides of the • • machine from the normal operating position. Before Operation • Before Operation Safety • General Safety • Never allow children or untrained people to • • • • • • • • • • operate or service the machine. Local regulations may restrict the age or require certified training of the operator.
Performing Daily Maintenance petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214. Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance (page 28). • The blended fuel composition should meet ASTM D975 or EN590.
During Operation • Ensure that all the drives are in neutral before During Operation Safety • Use care when approaching blind corners, shrubs, General Safety • Slow down and use caution when making turns starting the engine. Start the engine only from the operator's position on the platform. trees, or other objects that may obscure vision. and crossing roads and sidewalks. Watch for traffic.
• Slopes are a major factor related to loss of control – If you damage a fiber-optic cable, do not look into the exposed light. and tip-over accidents, which can result in severe injury or death. Operating the machine on any slope or uneven terrain requires extra caution. • Do not leave the operator’s platform if the machine is charged with electricity. You will be safe as long as you do not leave the platform. • Establish your own procedures and rules for operating on slopes.
Driving the Machine Installing an Attachment Use the traction controls to move the machine. The farther you move the traction controls in any direction, the faster the machine moves in that direction. Release the traction controls to stop the machine. Important: Before installing the attachment, ensure that the mount plates are free of any dirt or debris and that the pins rotate freely. If the pins do not rotate freely, grease them.
Important: Raise the attachment enough to 7. 8. clear the ground and tilt the mount plate all the way back. Shut off the engine and remove the key. Rotate the quick-attach levers inward, ensuring that the quick-attach pins are fully seated in the mount plate. 5. Push the attachment male connector into the female connector on the machine. 6. Confirm that the connection is secure by pulling on the hoses.
machine may perform better with Smart Power set to OFF. Moving a Non-Functioning Machine Understanding the Smart Load System In an emergency, the machine can be moved forward by actuating the bypass valve in the hydraulic pump and pushing or towing the machine. When you raise the loader arms above a certain level (slightly above parallel to the ground), the Smart Load system will automatically reduce the maximum traction speed to 50%. The engine speed will remain the same.
WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow-moving-vehicle emblem is dangerous and can lead to accidents causing personal injury. Do not drive the machine on a public street or roadway. Selecting a Trailer WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death (Figure 33). g267326 Figure 32 1. Bypass valve • Use only full-width ramps. 6.
Loading the Machine Important: Do not use the tie-down loops to lift the machine. WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Load and unload the machine with the heavy end up the ramp. • Avoid sudden acceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip-over situation. 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you perform any maintenance. Maintenance Safety • Disconnect the battery before making any repairs; refer to Using the Battery-Disconnect Switch (page 39).
Maintenance Service Interval Maintenance Procedure Every 100 hours • Clean and lubricate the underside of the traction controls. • Remove the air-cleaner cover and clean out debris. (Clean more often in dirty or dusty conditions.) • Check the cooling system hoses. • Adjust the alternator belt tension. • Check the hydraulic lines for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather, and chemical deterioration. • Check for dirt buildup in the chassis.
6. Repeat step 4 and 5 for the other side of the machine. 7. Slowly lower the loader arms until the cylinder locks contact the cylinder bodies and rod ends. Accessing Internal Components WARNING Opening or removing covers, hoods, and screens while the engine is running could allow you to contact moving parts, seriously injuring you. Removing and Storing the Cylinder Locks Important: Remove the cylinder locks from the rods and fully secure them in the storage position before operating the machine. 1.
Closing the Hood Removing the Rear Screen 1. Lower the hood, and hold it down while you secure the latches.. 1. Open the rear-access cover; refer to Opening the Rear-Access Cover (page 31). 2. Tighten the hood-locking screw (Figure 38). 2. 3. Remove the cylinder locks and lower the loader arms. Loosen the 2 bolts securing the bottom of the screen (Figure 41). 3. Loosen the 2 knobs on the screen (Figure 41). Opening the Rear-Access Cover 1. Remove the fastener (Figure 39).
Lubrication Removing the Front Cover 1. Raise the loader arms and secure them with the cylinder locks. 2. Loosen the 2 bolts securing the front cover to the machine (Figure 43). Lubricating the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. g260062 Figure 43 1. Front cover 2. Bolt (2) 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2.
Engine Maintenance Engine Safety • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. g264003 Figure 47 5. Servicing the Air Cleaner Service Interval: Before each use or daily—Check the air-filter-service indicator. Pump grease into the fittings until grease begins to ooze out of the bearings (approximately 3 pumps). 6. Wipe up any excess grease.
g011505 Figure 51 1. Air-cleaner safety filter 2. Reset the indicator (Figure 49) if it shows red. Servicing the Engine Oil Service Interval: Before each use or daily—Check the engine-oil level. After the first 50 hours—Change the engine oil and filter. Every 400 hours—Change the engine oil and filter. (Service more frequently if conditions are extremely dusty or sandy.) Engine-Oil Specifications Oil Type: Detergent diesel engine oil (API service CH-4 or higher) Crankcase Capacity: with filter 7.
Checking the Engine-Oil Level 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine, remove the key, and allow the engine to cool. 3. Open the hood. 4. Clean the area around the oil dipstick and oil-fill cap (Figure 53). g264959 Figure 54 6. Close the hood. g302251 Figure 53 1. Oil-fill cap Changing the Engine Oil and Filter 2. Oil dipstick 1. 5. Start the engine and let it run for 5 minutes.
g261345 g261346 Figure 55 g031261 6. Torque the drain plug to 46 to 56 N∙m (34 to 42 ft-lb). 7. Open the hood and secure the prop rod (if applicable). 8. Remove the front cover assembly; refer to Removing the Front Cover Assembly (page 32). 9. 10. Figure 56 11. Remove the oil-fill cap and slowly pour approximately 80% of the specified amount of oil in through the valve cover. 12. Check the oil level. Place a shallow pan or rag under the filter to catch oil. 13.
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Refer to Fuel Safety (page 19) for a complete list of fuel related precautions. 8. Install the switch (Figure 57). 9. Connect the wire harness to the switch (Figure 57). 10. Install the rear screen and tighten the knobs and bolts to secure it. 11. Close the rear-access cover and install the fastener to secure it. 12.
Replacing the Fuel Filter Canister Bleeding the Fuel System You must bleed the fuel system before starting the engine if any of the following situations have occurred: Service Interval: Every 400 hours 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Open the rear access cover; refer to Opening the Rear-Access Cover (page 31) 4. Remove the rear screen; refer to Removing the Rear Screen (page 31) 5.
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. Wear protective clothing and use insulated tools. g261512 Figure 60 1.
7. Loosen the 3 bolts securing the battery tray and remove the tray with the battery (Figure 61). 3. Remove the battery from the machine; Removing the Battery (page 39). 8. Remove the wing nut and rod. 4. 9. Remove the battery. Wash the entire case with a solution of baking soda and water. 5. Rinse the battery with clear water. 6. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. 7.
CAUTION Corrosion or loose connections can cause unwanted electrical voltage spikes at any time during the jump-starting procedure. Do not attempt to jump-start the machine with loose or corroded battery terminals, or damage to the engine may occur. g012785 Figure 63 DANGER Jump-starting a weak battery that is cracked or frozen or has a low electrolyte level or an open/shorted battery cell can cause an explosion, resulting in serious personal injury.
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or a short. Figure 64 illustrates the fuse block location. Replacing the Drive-Motor Planetary Gear Oil Service Interval: Every 1,000 hours Oil Type: SAE 85W-140 gear oil Capacity: 0.9 L (30 fl oz) 1. Start the engine and drive the machine for 5 minutes. Note: This warms the gear oil so that it drains better. 2.
Servicing the Tracks Service Interval: After the first 8 hours—Check and adjust the track tension. After the first 50 hours—Check and adjust the track tension. Every 50 hours—Check and adjust the track tension. Before each use or daily—Clean the tracks and check for excessive wear and proper tension. g267669 Figure 66 1. Check plug 2. Gear oil Cleaning the Tracks 8. Install the check plug. 1. Park the machine on a level surface and engage the parking brake. 9. Repeat for the other drive motor. 2.
2. With the bucket installed and angled downward, lower it into the ground so that the front of the traction unit lifts off the ground a few centimeters (inches). (inches) and the machine tips back onto the block until the track is completely off the ground. Note: If you do not have a bucket, raise Note: If you do not have a bucket, raise the machine and support it using jackstands rated for the weight of the machine; refer to Specifications (page 18). 4. 5.
Replacing the Tracks Removing the Tracks 1. Remove any attachments. 2. Park the machine on a level surface, ensuring that 1 segment of the sprocket is not engaged with the track. g262083 Figure 72 1. Sprocket 4. Ratchet (1/2 inch) 2. Track 5. Road wheel (4) 3. Front wheel g262081 Figure 71 8. 1. Sprocket segment Remove the segment of the drive sprocket not engaged with the track. Important: If you do not remove the 3. Lower the loader arms. 4. Shut off the engine and remove the key. 5.
14. the road wheel and track is 20 mm (0.79 inch) as shown in Figure 68. Move the traction control forward until the last segment of the sprocket is not engaged with the track. 12. Align the notch in the tension screw to the nearest locking-bolt hole and secure the screw with the locking bolt, spacer, and nut. Torque the locking bolt to 1,130 N∙cm (100 in-lb). 13. Lower the machine to the ground. 14. Repeat the procedure to replace the other track. 15.
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. g262375 – Always allow the engine to cool at least 15 minutes before removing the radiator cap. Figure 75 1. Expansion tank – Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape. 2. Full mark 5.
Belt Maintenance Controls System Maintenance Checking and Adjusting the Alternator Belt Tension Adjusting the Controls Service Interval: Before each use or daily—Check the condition of the alternator belt. The factory adjusts the controls before shipping the machine. However, after many hours of use, you may need to adjust the traction control alignment, the NEUTRAL position of the traction control, and the tracking of the traction control in the full forward position.
Hydraulic-Fluid Specifications Hydraulic System Maintenance Every 400 hours—Replace the hydraulic oil and filters (if not using Toro fluid). Hydraulic System Safety Every 1,000 hours—Replace the hydraulic oil and filters (if using Toro fluid). • Seek immediate medical attention if fluid is injected into skin. Injected fluid must be surgically removed within a few hours by a doctor. Hydraulic-Tank Capacity: 57.7 L (15.
Checking the Hydraulic-Fluid Level Service Interval: Every 25 hours Important: Always use the correct hydraulic fluid. Unspecified fluids will damage the hydraulic system. Refer to Hydraulic-Fluid Specifications (page 49). 1. Remove any attachments. 2. Park the machine on a level surface and engage the parking brake. 3. Raise the loader arms and install the cylinder locks. 4. Shut off the engine and remove the key. 5. Remove the front cover; refer to Removing the Front Cover (page 32). 8.
Replacing the Hydraulic Filters Important: Do not substitute an automotive oil filter; otherwise, severe hydraulic system damage may occur. 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Raise the loader arms and install the cylinder locks. 4. Remove the front cover; refer to Removing the Front Cover (page 32). 5. Place a drain pan under the front filter and replace the filter (Figure 80).
Changing the Hydraulic Fluid 8. When the oil is finished draining, install and tighten the drain plug. Note: Dispose of the used oil at a certified recycling center. 1. Park the machine on a level surface. 2. Raise the loader arms and install the cylinder locks. 9. Fill the hydraulic tank with hydraulic fluid; refer to Hydraulic-Fluid Specifications (page 49). 3. Shut off the engine, remove the key, and allow the engine to cool. 10. Start the engine and let it run for a few minutes. 4.
Loader Maintenance Cleaning Torquing the Loader Arm Adjustment Screws Removing Debris Telescoping Machines Only Important: Operating the engine with blocked screens and/or cooling shrouds removed will result in engine damage from overheating. Service Interval: Before each use or daily Service Interval: Every 25 hours Check the torque whenever the lower loader arms rattle. 1. Park the machine on a level surface. 2. Shut off the engine, remove the key, and allow the engine to cool. 3.
Cleaning the Chassis Storage Service Interval: Every 100 hours—Check for dirt buildup in the chassis. Storage Safety Over time, the chassis under the engine collects dirt and debris that must be removed. Using a flashlight, open the hood and inspect the area under the engine regularly. When the debris is 2.5 to 5 cm (1 to 2 inches) deep, clean the chassis. • Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to cool before storing it.
Troubleshooting Problem The engine does not start. The engine loses power. Possible Cause 1. Dirt, water, stale fuel, or incorrect fuel is in the fuel system. 1. Drain and flush the fuel system; add fresh fuel. 2. The fuel filter is clogged. 3. The improper fuel grade for cold weather is in the machine. 4. The battery is discharged. 2. Replace the fuel filter. 3. Drain the fuel system and replace the fuel filter. Add fresh fuel of proper grade for ambient temperature conditions.
Problem The machine does not drive. Possible Cause Corrective Action 1. The parking brake is engaged. 1. Disengage the parking brake. 2. The hydraulic-fluid level is low. 3. The hydraulic system is damaged. 2. Add hydraulic fluid to the reservoir. 3. Contact your Authorized Service Dealer. 4. Close the bypass valves. 5. Contact your Authorized Service Dealer. 6. Contact your Authorized Service Dealer. 7. Contact your Authorized Service Dealer. 8. Contact your Authorized Service Dealer. 9.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
