Form No. 3326-918 Dingo TX 420/425 Compact Utility Loader Model No. 22306—230000001 and Up with CE Kit 22362 Installed Model No.
Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe Operating Practices . . . . . . . . . . . . . . . . . . . Sound Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . Sound Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slope Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and wire which can be thrown by the machine. Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
• Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • Raising the loader arms on a slope will affect the stability of the machine. Whenever possible, keep the loader arms in the lowered position when on slopes. • Read all attachment manuals. • Removing an attachment on a slope will make the rear of the traction unit heavy. Refer to the Stability Data section, page 11, to determine whether the attachment can be safely removed on the slope.
• Battery gases can explode. Keep cigarettes, sparks and flames away from the battery. • Disconnect the battery or remove the spark plug wires before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last. • Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks; never use your hands.
Slope Chart M 4402 6
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-9956 1. 2. 3. 4. 5. 6. Read the Operator’s Manual. Fast Continuous variable setting Slow Throttle On 7. 8. 9. 10. 11. Choke Off Fuel Hydraulic oil temperature Hour meter 12. 13. 14. 15. Engine—start Engine—run Engine—stop Warning—read the Operator’s Manual. 16.
104-9950 104-9954 1. Warning—read the Operator’s Manual; maximum load rating of 500 lb. (228 Kg). 1. Warning;crushing hazard of hands or feet—install the cylinder lock. 104-9951 1. Hot surface/burn hazard—wear protective gloves when handling the hydraulic couplers and read the Operator’s Manual for information on handling hydraulic components. 104-9955 1. Auxiliary hydraulics 2. Reverse 3. Forward 4. Locked reverse (detent) 5. Neutral (off) 104-9952 1. Traction Control 2. Forward 3. Reverse 4.
Assembly Activating the Battery The traction unit is shipped with a dry battery. Purchase bulk electrolyte with 1.260 specific gravity from a local battery supply outlet. 104-9977 1. Loader valve lock, unlocked 1. Open the rear access cover; refer to Opening the Rear Access Cover, page 23. 2. Loader valve lock, locked 2. Remove the bolts, nuts, and clamp securing the battery (Fig. 1). 5 3 1 6 104-9983 4 2 1. Hot surface/burn hazard—stay a safe distance from the hot surface. m–5917 Figure 1 1.
1 Important Do not allow the battery posts to touch the frame or hydraulic lines or it may cause sparks. 9. Secure the battery in chassis with the clamp, bolts, and nuts removed previously (Fig. 1). 2 10. Using the bolt and nut supplied with the battery, connect the positive (red) cable to the positive (+) battery post (Fig. 1). Slide the rubber cover over the battery post. 3 1262 11.
TX 425, Model 22307 Reach—fully raised (with narrow bucket) 22 inches (55 cm) Height to hinge pin (narrow bucket in the highest position) 66 inches (168 cm) Width 41 inches (104 cm) Length 71 inches (180 cm) Height 43 inches (109 cm) Weight 2007 lbs (910 Kg) Operating capacity 500 lbs (227 Kg) Attachments Tipping capacity 1480 lbs (671 Kg) Wheelbase 31.2 inches (79 cm) Dump height (with narrow bucket) 47 inches (119 cm) Many attachments are available for use with the traction unit.
TX 425, Model 22307 Maximum Recommended Slope when Operating with: Front Uphill Rear Uphill Side Uphill 12° 20° 23° A 25° 25° 25° B 22° 22° 22° C 18° 16° 16° D 10° 10° 10° E 5° 5° 5° Configuration Traction unit without attachment Traction unit with an attachment rated with one of the following stability ratings for each slope position: 12
Before Operating Important Do not use methanol, gasoline containing methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline. Before operating, check the fuel and oil level, and remove debris from the traction unit. Also, ensure that the area is clear of people and debris. You should also know and have marked the locations of all utility lines.
6. Clean any debris build-up on the engine and in the oil cooler fins with a brush or blower. 2 Important It is preferable to blow dirt out, rather than washing it out. If water is used, keep it away from electrical items and hydraulic valves. Do not use a high-pressure washer. High-pressure washing can damage the electrical system and hydraulic valves or deplete grease. 1 m-5232 m–3219 7. Clean debris from the cooler fan grill on the hood. Figure 4 1. Oil dipstick 8. Close the hood. 2.
Operation Traction Unit Overview Figure 7 contains a front and back view of the traction unit. Familiarize yourself with all of the traction unit components listed in Figure 7. 6 5 11 10 7 4 8 3 14 2 m–4732 1 m 5241 9 13 12 Figure 7 1. 2. 3. 4. Track Track adjustment chamber Lift cylinder Cylinder lock 5. 6. 7. 8. Loader arms Hood Auxiliary hydraulic couplers Tilt cylinder 9. Mount plate 10. Tie-down/lift loop 11. Control panel 12. Rear access cover 13. Fuel tank 14.
Key Switch Loader Arm/Attachment Tilt Lever The key switch, used to start and stop the engine, has three positions: off, run, and start. To tilt the attachment forward, slowly move the lever to the right (Fig. 10). To start the engine, rotate the key to the start position. Release the key when engine starts and it will move automatically to the run position. To tilt the attachment rearward, slowly move the lever to the left (Fig. 10). To stop the engine, rotate the key to the off position.
Note: The traction unit may roll slightly before the brakes engage in the drive sprocket. 2 2 1 m-5238 Figure 11 1. Loader valve lock m–5918 2. Loader arm/attachment tilt lever Figure 13 To release the brake, pull the lever rearward and right, out of the notch, and then push it forward. Auxiliary Hydraulics Lever To operate a hydraulic attachment in the forward direction, rotate the auxiliary hydraulics lever rearward and pull it down to the reference bar (Fig. 12, number 2).
Moving a Non-functioning Traction Unit Note: A warm or hot engine may not require choking. 4. Turn the ignition key to the start position. When the engines starts, release the key. Important Do not tow or pull the traction unit without first opening the tow valves, or the hydraulic system will be damaged Important Do not engage the starter for more than 10 seconds at a time. If the engine fails to start, allow a 30 second cool-down period between attempts.
Connecting an Attachment 5. Lower the cylinder lock over the cylinder rod and secure it with the clevis pin and hairpin cotter (Fig. 15). Important Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the traction unit. The warranty of the traction unit may be voided if used with unapproved attachments. 1 3 Important Before installing the attachment, ensure that the mount plates are free of any dirt or debris and that the pins rotate freely.
4. Remove the protective covers from the hydraulic couplers on the traction unit. Warning 5. Ensure that all foreign matter is cleaned from the hydraulic connectors. If you do not fully seat the quick attach pins through the attachment mount plate, the attachment could fall off of the traction unit, crushing you or bystanders. 6. Push the attachment male connector into the female connector on the traction unit.
5. If the attachment uses hydraulics, slide the collar back on the hydraulic couplers and disconnect them. 6. Install the protective covers onto the hydraulic couplers on the traction unit. 7. Start the engine, tilt the mount plate forward, and back the traction unit away from the attachment. Securing the Traction Unit for Transport Important roadways. Do not operate or drive the traction unit on Important When transporting the traction unit on a trailer, always use the following procedure: 1.
Maintenance Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure 8 hours • • • • 25 hours • Clean the foam pre-filter and the paper air filter1 • Check hydraulic oil level6 • Inspect hydraulic lines for leaks 100 hours • • • • • Change engine oil1, 2 Check battery electrolyte level Replace the paper air filter1 Adjust the track tension Check battery cable connections 200 hours • • • • Change engine oil filter (every other oil change)1, 4 Change hydraulic filter1, 3,
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Accessing the Engine and Internal Components 2 3 Before opening any of the covers, stop the engine and remove the key.
Closing the Hood (Self-locking Version) Closing the Rear Access Cover 1. Pull up on the bar securing the hood in the open position and lower the hood (Fig. 20). 1. Swing the rear access cover to the left and seat it in place over the back of the traction unit. 2. Place the latch over the locking bracket (Fig. 21). 3. Pull the latch rearward and push it in to lock it in place (Fig. 21). Removing a Side Screen 1. Open the hood. 2.
1. Open the hood and remove both side screens. 4 1 2. Loosen the bolts securing the front weight (Fig. 23). 1 2 3 1 4 3 m–5921 Figure 25 2 1. Nut 2. Oil cooler m-5236 3. Front screen 4. Shoulder bolts Figure 23 1. Front weight 2. Bolts 3. Heat shield 4. Carriage bolts 8. When finished, install the front screen with the 4 bolts removed previously. 9. Install the oil cooler to the front screen with the 2 shoulder bolts, double washer, and nuts removed previously. 3.
m–4664 1 1 2 2 1 1 Figure 27 m–4770 1. Jam nut and set screw Figure 26 1. Traction rod 2. Jam nut 5. Repeat steps 1 through 4 until the traction unit drives straight in the full forward position. 6. Start the traction unit and set the throttle to about 1/3 open position. Adjusting the Auxiliary Hydraulics Lever, Reverse Flow Stop Warning In the reverse flow slot of the auxiliary hydraulics lever assembly is a bolt that keeps the lever from going too far into the slot into a detent position (i.
7. Install the left panel cover. 2. Dry the pre-filter by squeezing it in a clean cloth (do not wring). Servicing the Air Cleaner 3. Put one or two ounces of oil on the pre-filter (Fig. 30). 2 Foam Pre-filter: Clean every 25 operating hours. 1 Paper Filter: Clean every 25 operating hours. Replace after every 100 operating hours. m–1213 Note: Service the air cleaner more frequently if operating conditions are extremely dusty or sandy. Figure 30 1.
Servicing the Engine Oil 1 Change oil after the first 50 operating hours and then every 100 operating hours thereafter. Note: Change oil more frequently when operating conditions are extremely dusty or sandy. m–4751 Oil Type: Detergent oil (API service SG, SH, SJ, or higher) Figure 32 Crankcase Capacity: w/filter, 2.1 qt. (2 l) 1. Oil drain valve Viscosity: See table below 5. When the oil has drained completely, replace the plug.
4. Pour new oil of the proper type through the center hole of the filter. Stop pouring when the oil reaches the bottom of the threads. 5. Allow a minute or two for the oil to be absorbed by filter material, then pour off the excess oil. 1 6. Apply a thin coat of new oil to the rubber gasket on the replacement filter. 2 7. Install the replacement oil filter to the filter adapter.
1. Lower the loader arms, stop the engine, and remove the key. 1 3 4 2. Lift/support the side of the unit to be worked on so that the track is off of the ground. 8 3. Remove the locking bolt and nut (Fig. 36). 5 4 3 2 7 1 6 m–4774 2 Figure 37 1. 2. 3. 4. m–4747 Figure 36 1. Locking bolt 2. Tensioning screw Track 1/2 in. socket Tension wheel Fork tube 5. 6. 7. 8. Track lug Drive sprocket Sprocket spacer Road wheels 3. Tension tube 4. Tension wheel 5.
2. Lift/support the side of the unit to be worked on so that the track is three to four inches (7.6 to 10 cm.) off of the ground. 14. Install the new track, ensuring that the lugs in the track fit between the spacers in the middle of the drive sprocket (Fig. 38). 3. Remove the locking bolt and nut (Fig. 36). 15. Install the outer tension wheel and secure it with the nut removed previously (Fig. 38). 4. Using a 1/2 in.
3. Push the wires onto the spark plugs (Fig. 39). 4. Close the hood. Greasing the Traction Unit Grease all pivot joints every 8 operating hours and immediately after every washing. 1 Grease Type: General-purpose grease. 2 1. Lower the loader arms and stop the engine. Remove the key. m–5922 2. Clean the grease fittings with a rag. Figure 39 1. Spark plug wire 2. Spark plug 3. Connect a grease gun to each fitting (Fig 41 and 42). Checking the Spark Plugs 1.
Draining the Fuel Tank 2. Open the hood and remove the left side screen; refer to Accessing the Engine and Internal Components, page 23. Danger 3. Loosen the tank cap to relieve pressure. 4. Clamp the fuel lines on both sides of the fuel filter (Fig. 43). In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 5. Squeeze the ends of the hose clamps together and slide them away from the filter (Fig.
Note: The filler cap is behind the front screen. If you want to improve your access to it, remove the screen; refer to Removing the Front Screen, page 24. 1 m–5920 1 2 Figure 44 1. Hydraulic filter m–5377 9. Clean up any spilled fluid. Figure 45 10. Start the engine and let it run for about two minutes to purge air from the system. 1. Filler neck cap 2. Dipstick 11. Stop the engine and check for leaks. 6.
12. Check the hydraulic fluid level and top it off if necessary; refer to Checking Hydraulic Fluid, page 14. Checking the Electrolyte Level 13. Close the hood. 1. Open covers to see into the cells. The electrolyte must be up to the lower part of the tube (Fig. 47). Checking Hydraulic Lines Important Do not allow the electrolyte to get below the plates. (Fig. 47).
3. Install the filler caps after the battery is fully charged. 7. Remove the six nuts and bolts securing the rear panel, removing the panel (Fig. 48). Warning 8. Loosen the tank cap to relieve pressure. 9. Place a clamp on the fuel line, two inches from where it comes out of the fuel tank. Charging the battery produces gasses that can explode. 10. Slide the fuel tank to the rear (Fig. 48). Never smoke near the battery and keep sparks and flames away from battery. 11. Disconnect the fuel line. 12.
19. On the right side of the tank, connect the orange wire to the center post and the black wire to the outside post (Fig. 49). A. Add a petroleum based stabilizer/conditioner to fuel in the tank. Follow mixing instructions from stabilizer manufacturer. (1 oz. per gallon). Do not use an alcohol based stabilizer (ethanol or methanol). 20. Slide the tank all the way into the traction unit. Important The fuel line and wires must be away from the engine pulleys and the frame.
Troubleshooting PROBLEM Starter does not crank POSSIBLE CAUSES CORRECTIVE ACTION 1. Battery is dead. 1. Charge the battery. 2. Electrical connections are corroded or loose. 2. Check electrical connections for good contact. 3. Relay or switch is defective. 3. Contact Authorized Service Dealer. 1. Fuel tank is empty. 1. Fill fuel tank with gasoline. 2. Choke is not on. 2. Move choke lever fully forward. 3. Air cleaner is dirty. 3. Clean or replace air cleaner element. 4.
