Installation Instructions

ManualsBrandsToro ManualsRiding ProductsPower Harness Kit, Groundsmaster 4500-D, 4700-D or Reelmaster 7000-D Traction Unit

FormNo.3423-121RevA

PowerHarnessKit

Groundsmaster

4500-D,4700-DorReelmaster

7000-DTraction

Unit

ModelNo.138-2995

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Disconnectthebattery.

Nopartsrequired

–

Openthehood.

Powerharness1

Cabletie

Routethepowerharness.

Nopartsrequired

–

Connectthebattery.

Nopartsrequired

–

Closethebatterycompartmentdoor

andthehood.

PreparingtheMachine

NoPartsRequired

Procedure

CAUTION

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentlystarttheengine

andseriouslyinjureyouorbystanders.

Removethekeyfromtheignitionswitch

beforeyoudoanymaintenance.

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Lowerthecuttingunits.

4.Shutofftheengineandremovethekey.

DisconnectingtheBattery

NoPartsRequired

AccessingtheBattery

Releasethelatchandopenthedoortothebattery

compartment(Figure1).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3423-121*A

Summary of content (8 pages)

PAGE 1
Form No. 3423-121 Rev A Power Harness Kit Groundsmaster® 4500-D, 4700-D or Reelmaster® 7000-D Traction Unit Model No. 138-2995 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. No parts required – Prepare the machine. No parts required – Disconnect the battery. No parts required – Open the hood. Power harness Cable tie 1 6 Route the power harness.
PAGE 2
g252593 g252591 Figure 1 Figure 2 1. Negative battery cable Removing the Battery Cables 2. 2. Positive battery cable Lift the insulator and remove the positive battery cable from the battery post (Figure 2). WARNING Battery terminals or metal tools could short against metal components, causing sparks. 3 • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
PAGE 3
4 Routing and Connecting the Power Harness Parts needed for this procedure: 1 Power harness 6 Cable tie Routing the Ring Terminals to the Battery and Electrical Compartment g252784 Figure 5 Machines with a Cab 1. Power harness Important: Route the power harness away from 2. Ring terminals exhaust components and moving parts. 1. 2. Route the 2 ring terminals of the power harness under the area where the battery compartment is located (Figure 4 or Figure 5).
PAGE 4
g252787 g252790 Figure 7 1. Insulator 3. Ring terminal (B+) 2. Battery-clamp nut 4. Battery clamp bolt (positive battery cable) 2. Assemble the ring terminal labeled B+ onto the battery clamp bolt with the clamp nut, and tighten the nut by hand (Figure 7). 3. Remove the screw from the ground block (Figure 8). g252788 Figure 9 1. 2-pin connector—machine wire harness (CAB HARNESS) 3. 2-socket connector—power harness (MAIN HARNESS) 2. Cap g252789 Figure 8 1. Screw 2.
PAGE 5
Bundling the Air Conditioner Wire and the Water Pump Wires Machines with the Optional Sunshade Kit or 2-Post ROPS Extension Kit 1. Bundle the wire and bullet terminal labeled A/C and the wires and 2-socket connector labeled WATER PUMP (Figure 12). CLUTCH g252849 Figure 10 1. Cable tie 2. Power harness 3.
PAGE 6
Routing the Air Conditioner Wire and the Water Pump Wires Machines with the Optional Cab Kit 1. Route the wire and bullet terminal labeled A/C CLUTCH rearward along the right side of the engine (Figure 13). g252845 g252841 g252843 Figure 14 1. Back of the machine 4. 2. Water pump wires (power harness) Route the wires with the 2-socket connector to the washer-fluid tank (Figure 15). g252842 Figure 13 g252844 1. Bullet terminal 3. Wire (A/C CLUTCH) 2. Cable tie 2.
PAGE 7
5 Connecting the Battery No Parts Required Procedure WARNING g030782 Figure 16 1. Power harness Electrical sparks can cause the battery gasses to explode, resulting in personal injury. 2. Cable tie Incorrect battery cable routing could damage the machine and cables, causing sparks. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. 1. g030778 Figure 17 1.
PAGE 8
g252850 Figure 19 2. Close and latch the hood (Figure 20). g252786 Figure 18 1. Positive battery cable 2. Negative battery cable 2. Connect the negative cable to the battery and tighten the battery-clamp nut (Figure 18). 3. Assemble the insulator over the positive battery terminal (Figure 18). g252851 Figure 20 6 Closing the Battery Compartment Door and the Hood No Parts Required Procedure 1. Close the latch the battery compartment door (Figure 19).