Form No. 3366-118 Rev B Brake and Signal Light Kit Workman® MD/MDX/MDE Vehicle Model No. 115-7749 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-8012 1. Hazard 2. On © 2011—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 3. Off Register at www.Toro.com. Original Instructions (EN) Printed in the USA.
Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 3 4 5 6 7 8 9 10 Description Qty. Brake switch Screw, #6 Locknut, #6 Front wire harness Flasher R-clamp Bolt (1/4 x 3/4 inch) Lock nut (1/4-20 inch) Plastic tie Signal light Signal light bracket, left Signal light bracket, right Hex nut (M5 X 0.
1 Preparing the Machine No Parts Required Procedure CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition switch before you do any maintenance. Figure 1 Left side shown 1. Position the machine on a level surface. Set the parking brake, turn the ignition off, and remove the key. 1. 2. 3. 4. 2.
Drilling holes for the Front Reflectors Measure and drill the holes in the front fenders at the locations shown in Figure 3. Figure 5 Left side shown 1. 0.156 inch diameter hole Raise the bed and secure it with the prop rod. Refer the Operator’s Manual. Figure 3 Left side shown 1. 2.25 inch 2. 13.50 inch 2. 1.63 inch diameter hole Raise the box to its full height; then lower it slightly to engage the prop rod (Figure 6). 3. 0.
Drilling Holes for the Rear Wire Harness Drill holes in the underside of the bed as shown in Figure 8. 1 2 3 1 4 G013895 Figure 8 1. 4.25 inch from corner wall 2. Center line Figure 9 3. 1.25 inch back from front edge 4. 0.266 inch diameter hole 1. Brake switch 2. Bolts, #6 2. Make sure brake pedal arm is aligned and makes contact with brake switch button when pedal is released. 3 3. Check the depth of brake switch button while the brake switch is engaged.
4 Installing the Front Wire Harness Parts needed for this procedure: 1 Front wire harness 2 Flasher 2 R-clamp 1 Bolt (1/4 x 3/4 inch) 1 Lock nut (1/4-20 inch) 5 Plastic tie Front Wire Harness Overview Locate the front wire harness in loose parts. Use Figure 10 to identify the connectors. Figure 11 1. Relay connectors 2. Relay 3. R-clamp 4. Bolt (1/4 x 3/4 inch) 5. Lock nut (1/4-20 inch) 3.
three pin signal connector is routed to the right front of the compartment. 3. Match each signal light to the corresponding bracket so that the amber (signal) lamp is always outboard (Figure 12). Secure the wire harness to the existing main vehicle harness and along the frame with plastic ties. 4. Secure a light to each bracket with two hex nuts (M5 X 0.88 MM) and two lock washers (M5) supplied on the light assembly 5 Installing the Signal Lights 1.
6 Installing the Hazard Switch Parts needed for this procedure: Figure 14 Left side shown 1. Plastic anchor 2. Left signal light connector 3. Keps nut (#10 x 24) 4. Reflector hole, drilled previously 5. Amber, round reflector 6. Screw (#10-24 x 3/4 inch 1 Hazard switch 1 Warning light decal Procedure 1. Remove the plug from the hole in the right side of the dash (Figure 15). 4. Connect left signal light to the harness. 2 1 Repeat this procedure for the right signal light assembly.
the foam on the steering column (Figure 16). Bend the strap around the column. Insert the other end of the strap through the second clip and bend the strap 1 inch (25 mm) from the end. Catch the clip under the anchor on the controller. 7 Installing the Signal Controller F. Tighten the anchor screws equally until the signal controller is clamped firmly to the steering column. Parts needed for this procedure: 1 Signal controller 2.
For models that include an adjustable clamp: 8 1. Attach the signal controller to the steering column with the adjustable clamp supplied with the controller. Installing the Tail lights 2. Hold the controller against the steering column so that the strap is approximately 1/4 inch from the foam on the steering column (Figure 18).
5. Remove the existing anchor screws and discard. 1 6. Locate four screws (#10-16 x 1 inch) in loose parts. Install two screws in each tail light where the anchor screws were removed 2 Leave the tail light partially disassembled for later installation. 3 G009673 Installing the Tail lights Note: To ease the installation of the tail light, use a stiff wire hook to pull the wire harness through holes in the bed. Figure 22 Left side shown 1. Holes, drilled previously 2. Reflector 1.
Installing the Rear Harness 6. Route the remainder of the rear wire harness forward, along the existing main vehicle harness. 1. Locate the existing anchor holes in the underside of the bed (Figure 24). 7. Locate the connector on the main vehicle harness labeled “BRAKE AND SIGNAL LIGHT KIT”. 2. Lay out the rear harness as shown in Figure 24. Note the longer length of the harness terminating in a flat, four pin connector for the tail lights should be routed to the left, rear tail light. 8.
10 Installing the Lanyard Parts needed for this procedure: 2 Lanyard 2 Bolt (5/16-18 x 2-3/4 inch) 2 Shoulder Bolt 2 Washer, large internal diameter 2 Washer, small internal diamter 2 Nut (5/16 inch) Procedure Perform the following procedure on both sides of the tailgate. 1. Lower the bed if necessary and lower the tailgate. 2. Install a bolt (5/16-18 x 2-3/4 inch) through the exiting hole in the right side of the tailgate (Figure 27).
Schematics G009618 Front Harness (Rev.
G009620 Rear Harness (Rev.
