Form No. 3372-246 Rev C Sand Pro® 2020 Traction Unit Model No. 08887—Serial No. 312000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Introduction This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a ride-on piece of utility equipment intended to be used by professional, hired operators in commercial applications. It is primarily designed for conditioning sand traps and sports fields on well-maintained golf courses and commercial grounds.
Contents Adjusting the Brake Linkage ............................... 28 Controls System Maintenance................................. 29 Adjusting the Lift Lever...................................... 29 Adjusting the Engine Controls............................ 29 Hydraulic System Maintenance ............................... 30 Changing the Hydraulic System Oil and Filter .............................................................. 30 Checking the Hydraulic Lines and Hoses .............
Safety ◊ incorrect hitching and load distribution. • The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or property. The Sand Pro traction unit complies with ANSI B71.4-2004 Standards at the time of production. However, when attachments are installed on the machine additional weight is required to comply to the standards.
• Using the machine demands attention. To prevent tipping or loss of control: – Watch for holes or other hidden hazards. – Use caution when operating the machine on a steep slope. Reduce your speed when making sharp turns or when turning on hillsides. – Avoid sudden stops and starts. Do not go from reverse to full forward without first coming to a complete stop. – Before backing up, look to the rear and ensure that no one is behind the machine. – Watch out for traffic when near of crossing roads.
Sound Pressure Level • Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running. This unit has a sound pressure level at the operator’s ear of 83 dBA, which includes an Uncertainty Value (K) of 1 dBA. • Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 119-2482 1. Warning—read the Operator's Manual. 2. Warning—read the Operator's Manual, do not operate this machine unless you are trained. 3. Crushing hazard, bystanders—keep bystanders a safe distance from the machine. 4.
93-9052 1. Warning—stay away from moving parts. 95–0645 1. Warning—keep hands away from hot surfaces. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 Description Use Qty. Steering wheel Roll pin (1/4 x 2 inch) 1 1 Install the steering wheel. No parts required – Remove the refuse container. No parts required – Remove the battery Bulk electrolyte, 1.260 specific gravity (not included) - Activate and charge the battery. Bolt (5/8 inch) Locknut (5/8 inch) 2 2 Install the battery. Refuse container 1 Install the refuse container.
1 Installing the Steering Wheel Parts needed for this procedure: 1 Steering wheel 1 Roll pin (1/4 x 2 inch) Procedure Figure 3 1. Move the front wheel so that it points straight ahead. 1. Refuse container 2. Slide the steering wheel onto the steering shaft (Figure 2). 3 Removing the Battery No Parts Required Figure 2 1. Steering wheel Procedure 2. Roll pin Note: The battery must be removed if it has not been activated or charged. 3.
3. When the battery is charged, disconnect the charger from the electrical outlet and battery posts. Allow the battery to sit for 5-10 minutes. 4 4. Remove the filler caps. Slowly add electrolyte to each cell until the level is up to the fill line. Install the filler caps. Activating and Charging the Battery Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the machine and severe corrosion and deterioration will result.
WARNING 6 Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Installing the Refuse Container • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. Parts needed for this procedure: 1 • Always connect the positive (red) battery cable before connecting the negative (black) cable.
Product Overview CAUTION Controls Use the maximum ground speed only when driving from one area to another. Traction and Stopping Pedal Maximum speed is not recommended when using a mounted or towed attachment. The traction pedal (Figure 6) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine.
Throttle Control The throttle control lever (Figure 8) connects to and operates the throttle linkage to the carburetor. The control has 2 positions: Slow and Fast. The engine speed can be varied between the 2 settings. Note: The engine cannot be stopped by the throttle control. Hour Meter The hour meter (Figure 8), indicates the total hours of machine operation. The hour meter starts to function whenever the key switch is rotated to the On position. Figure 10 1.
Specifications Operation Note: Specifications and design are subject to change without notice. Width without attachment Note: Determine the left and right sides of the machine from the normal operating position.
Important: The dipstick must be fully seated in the tube to provide proper sealing of the engine crankcase. Failure to seal the crankcase may result in engine damage. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. 5. Pivot the seat down. Important: Check the oil level every 8 operating hours or daily.
Material Properties: Viscosity, ASTM D445 cSt @ 40°C 44 to 48 cSt @ 100°C 9.1 to 9.8 140 to 160 Viscosity Index ASTM D2270 Pour Point, ASTM D97 -34°F to -49°F Industry Specifications: Vickers I-286-S (Quality Level), Vickers M-2950-S (Quality Level), Denison HF-0 1 Note: Many hydraulic fluids are almost colorless, making it difficult to spot leaks. A red dye additive for the hydraulic system oil is available in 2/3 oz. (20 ml) bottles. One bottle is sufficient for 4-6 gal (15-22 1) of hydraulic oil.
Important: When operating the machine in temperatures less than 32°F (0°C) allow the machine time to warm up before using. This prevents damage to the hydrostat and the traction loop. 3. Insert the key into the ignition switch and rotate it clockwise to start the engine. Release the key when the engine starts. Regulate the choke to keep the engine running smoothly. reaches the necked down area on the dipstick. Do not overfill. 5. Install the reservoir cap.
4. If the engine cranks, there may be a malfunction in the interlock system. Repair it immediately. Two points to consider when operating the vehicle are transmission and engine speed. 5. If the engine does not crank, the system is operating correctly. To maintain somewhat constant engine RPM, depress the traction pedal slowly. This allows the engine to keep up with the ground speed of the vehicle.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Torque the wheel lug nuts. • Change the hydraulic filter.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the steering operation. Check fuel level. Check the engine oil level. Check the air filter condition. Clean the engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check the hydraulic oil level. Check hydraulic hoses for damage. Check for fluid leaks. Check the tire pressure.
Lubrication Greasing the Machine The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Lubricate the front wheel bearings after every 25 hours of operation. Lubricate the steering shaft every 100 hours. Service Interval: Every 25 hours Lubricate the following bearings and bushings: 2. Pump grease into the bearing or bushing. • Front wheel bearing (2) (Figure 16) 3. Wipe up excess grease. Every 100 hours 1.
Engine Maintenance increases the chance of dirt entering the engine when the filter is removed. Changing the Engine Oil and Filter • Be sure the cover is seated correctly and seals with the air cleaner body. Service Interval: After the first 25 hours Every 100 hours Replacing the Air Filter Change the oil and filter initially after the first 25 hours of operation; thereafter change the oil and the filter every 100 hours. 1. Park the machine on a level surface and turn the engine off. 2.
Replacing the Spark Plugs 5. Clean the dirt ejection port located in the removable cover. Remove the rubber outlet valve from the cover, clean the cavity and replace the outlet valve. 6. Install the cover orienting the rubber outlet valve in a downward position - between approximately 5:00 to 7:00 when viewed from the end. 7. Secure the latches. Service Interval: Every 800 hours Replace the spark plugs after every 800 operating hours or yearly, whichever occurs first.
Fuel System Maintenance Electrical System Maintenance WARNING Replacing the Fuel Filter CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Service Interval: Every 800 hours An in line filter is incorporated into the fuel line. Change the filter every 800 hours. Use the following procedures when replacement becomes necessary: 1.
Drive System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Adjusting the Traction Drive for Neutral • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. If the machine moves when the traction pedal is in the neutral position, the traction cam must be adjusted.
8. Install the engine shield and lower the seat. Adjusting the Steering Chain 9. Remove the jack stands and lower the machine to the shop floor. Test drive the machine to make sure that it does not move when the traction pedal is in neutral. Since the chain and sprocket are subjected to sand thrown up by the front tire, inspect them frequently for wear. If either the chain or sprocket is worn beyond acceptable limits, both should be replaced. 1.
Brake Maintenance 7. Engage and disengage the parking brake to make sure it does not interfere with the switch. Adjusting the Brake Interlock Switch 8. Test for proper operation 9. Install the valve shroud. 10. Adjust the lift lever guide. Refer to Adjusting the Lift Lever. 1. Park the machine on a level surface and turn the engine off. 2. Disengage the parking brake. Adjusting the Brake Linkage 3. Remove the knob from the lift lever (Figure 27).
Controls System Maintenance Adjusting the Lift Lever If the implement fails to float when the lift lever is in the detent position, an adjustment to the lever guide is required. 1. Park the machine on a level surface, turn the engine off, and engage the parking brake. 2. Disconnect the implement from the lift cylinder and extend the cylinder part way. Figure 31 3. Loosen the capscrews and locknuts securing the lever guide (Figure 30) to the valve shroud. 4.
Hydraulic System Maintenance WARNING The engine must be running during adjustment of the engine governor speed control. Contact with moving parts or hot surfaces may cause personal injury. Changing the Hydraulic System Oil and Filter • Ensure traction pedal is in neutral and engage the parking brake before performing this procedure.
(Figure 34), allowing the pump shaft freedom to rotate during start-up. 8. Run the engine until the lift cylinder extends and retracts and forward and reverse wheel motion is achieved. 9. Stop the engine and check the oil level in the reservoir. Add oil if necessary 10. Check all connections for leaks. 11. Lower the seat. 12. Dispose of used oil properly.
Cleaning Storage Inspecting and Cleaning the Machine Traction Unit 1. Thoroughly clean the traction unit, attachments and the engine. Service Interval: Before each use or daily 2. Check the tire pressure. Refer to checking the tire pressure. At the completion of operation, thoroughly wash the machine with a garden hose-without a nozzle-so that excessive water pressure will not cause contamination and damage to the seals and bearings. 3. Check all fasteners for looseness; tighten as necessary. 4.
Schematics Electrical Schematic (Rev.
Hydraulic Schematic (Rev.
Notes: 35
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
