Form No. 3327-141 Sand Pro 2020 & 3020 Model No. 08884—Serial No. 220000001 and Up Model No. 08885—Serial No.
Warning Activating and Charging the Battery . . . . . . . . . . Installing the Battery . . . . . . . . . . . . . . . . . . . . . . Installing the Refuse Container . . . . . . . . . . . . . . Installing the Decals . . . . . . . . . . . . . . . . . . . . . . . Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the Crankcase Oil . . . . . . . . . . . . . . . . . Filling the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . Checking the Hydraulic System . . . . . . . . . . .
Introduction Before Operating Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely. • Never allow children to operate the machine or adults to operate it without proper instructions. • Operate the machine only after reading and understanding the contents of this manual.
• Make sure that all hydraulic line connectors are tight, and all hydraulic hoses and lines are in good condition before applying pressure to the system. – After the engine is started, keep your foot off of the traction pedal. The machine must not move. If movement is evident, the neutral return bracket is adjusted incorrectly; therefore, shut the engine off and adjust the bracket so that the machine does not move when in the neutral position.
Vibration Level Whole Body Hand-Arm This unit does not exceed a vibration level of 0.5 m/s at the posterior based on measurements of identical machines per ISO 2631 procedures. This unit does not exceed a vibration level of 2.5 m/s , at the hands based on measurements of identical machines per ISO 5349 procedures. Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
95-0646 95-0647 1. Implement float position 2. Implement lower position 3. Implement raise position 4. Parking brake 95-0645 1. Hot surface—keep bystanders away. 95-0648 1. Headlights 2. Engine—stop 3. Engine—run 4. Engine—start 5. Choke 6. Fast throttle 6 7. Variable speed 8.
Specifications General Specifications Configuration Short wheel base tricycle vehicle with mid engine placement. Front wheels powered on 2020 and all wheels powered on 3020. Front wheel steering. Operator positioned centrally. Engine Briggs & Stratton, V-twin cylinder, 4 cycle, OHV, air cooled, gas engine with cast iron sleeves. 16 hp @ 3600 RPM, 29.3 cu. in. (480 cc) displacement, 1-3/4 US qt. (1.66 l) oil capacity. Electronic ignition. Full pressure lubrication, oil filter.
Optional Equipment Drag Mat Model No. 08850 Rake Mounting Kit Model No. 08814 Tooth Rake Kit Model No. 08812 Weeder Kit Model No. 08815 Spring Rake Kit Model No. 08813 Finish Grader Model No. 08867 Spiker Model No. 08856 Front Blade Kit Model No. 08821 Sand Blade 240 Model No. 44900 Cyclone Debris Blower Model No. 08857 Blower Mounting Kit Model No. 08858 Blower Chute Kit Model No. 08860 Prong Rake Attachment Part No. 42-3960 Draw Bar Part No. 92-2330 2 Speed Valve Kit Part No.
Installing the Wheels Installing the Steering Wheel Note: Install the rear wheels to the machine while it is still on the pallet shipping blocks. 1. Move the front wheel so that it points straight ahead. 2. Slide the steering wheel onto the steering shaft, aligning the mounting holes. 1. Mount a wheel to each wheel motor and secure them with the lug nuts. Tighten the lugs nuts evenly and gradually in a crisscross manner to 45–55 ft.-lb. (61–75 N⋅m). 3.
Activating and Charging the Battery Installing the Battery 1. Set the battery in place, with the negative (–) terminal to the outside (Fig. 4). Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ 2 If the battery is not filled with electrolyte or activated, bulk electrolyte with 1.
Checking the Crankcase Oil 3. Secure the negative cable (black) to the negative (–) terminal of the battery with a capscrew and locknut (Fig. 4). The engine is shipped with 1-3/4 US quarts (1.66 l) (w/ filter) of oil in the crankcase; however, the oil level must be checked before and after the engine is first started. 4. Coat the terminals and mounting fasteners with petroleum jelly to prevent corrosion. Slide the rubber boot over the positive (+) terminal to prevent a possible short from occurring.
Filling the Fuel Tank Warning Use UNLEADED Regular Gasoline suitable for automotive use (87 pump octane minimum). Leaded regular gasoline may be used if unleaded regular is not available. Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. Important Never use methanol, gasoline containing methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline.
Checking the Hydraulic System 1 The machine’s reservoir is filled at the factory with approximately 3 gallons (11.4 l) of high quality hydraulic fluid. Check the level of hydraulic fluid before the engine is first started and daily thereafter. Appropriate hydraulic oils are listed below. The following list is not assumed to be all-inclusive. Hydraulic fluids produced by other manufacturers may be used if they can cross reference to find an equivalent to the products listed.
Operation Important For maximum pulling power, the throttle should be in the Fast position and the traction pedal just barely depressed. Note: Determine the left and right sides of the machine from the normal operating position. Caution Using the Controls Use the maximum ground speed only when driving from one area to another. Traction and Stopping Pedal Maximum speed is not recommended when using an attached or towed implement. The traction pedal (Fig.
Throttle Control 1 The throttle control lever (Fig. 11) connects to and operates the throttle linkage to the carburetor. The control has 2 positions: Slow and Fast. The engine speed can be varied between the 2 settings. Note: The engine cannot be stopped by the throttle control. Hour Meter The hour meter (Fig. 11) indicates the total hours of machine operation. The hour meter starts to function whenever the key switch is rotated to the On position. Figure 13 Lift Lever 1.
Since the first hours of operation are critical to future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected. Inspect the machine frequently during break-in for signs of oil leakage, loose fasteners, or any other malfunction. Caution Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts, and other malfunctions.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval After first 8 hours Maintenance Procedure • Change the engine oil. • Torque the wheel lug nuts. • Replace the hydraulic oil filter. Every 25 hours • • • • • Check the battery fluid level. Check the battery cable connections. Change the engine oil. Lubricate the front wheel bearing. Lubricate the traction control linkage.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Check safety interlock operation. Check steering operation. Check the engine oil level. Check the air filter/pre-cleaner condition. Clean the engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check the hydraulic system oil level. Check the hydraulic hoses for damage. Check for fluid leaks. Check the fuel level. Check the tire pressure.
Lubricating the Machine The machine has 3 grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Lubricate the front wheel bearing (Sand Pro 3020 only) and traction control linkage after every 25 hours of operation. Lubricate the steering shaft every 100 hours. Lubricate the following bearings and bushings: • Front wheel bearing (Fig. 14) (Sand Pro 3020 only) • Traction control linkage (Fig. 15) • Steering shaft and sprocket (Fig. 16) 1.
4. Screw the filter on by hand until the gasket contacts the filter adapter; then tighten 1/2 to 3/4 turn further. Do not overtighten. General Air Cleaner Maintenance 5. Add oil to the crankcase; refer to Checking the Crankcase Oil, page 11. Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. 6. Dispose of used oil properly. Replace the air cleaner filter every 400 hours (more frequently in extremely dusty or dirty conditions).
3. Compressed Air Method 4. Pull firmly on the throttle cable until the back of the swivel contacts the stop (Fig. 20). A. Blow compressed air from the inside to the outside of a dry filter element. Do not exceed 100 psi (689 kPa) to prevent damage to the element. 5. Tighten the cable clamp screw and check the engine RPM setting: B. Keep the air hose nozzle at least 2 in. (5 cm) from the filter and move the nozzle up and down while rotating the filter element.
0.030 in. (0.76 mm) Figure 21 1 Cleaning the Cylinder Head Fins Figure 22 1. Hydraulic filter To avoid overheating and possible engine damage, the cooling fins on the cylinder head must be kept clean. 9. Stop the engine and check the oil level in the reservoir. Add oil if necessary. Changing the Hydraulic System Oil and Filter 10. Check all connections for leaks. 11. Lower the seat.
Charging the Hydraulic System Note: A hydrostatic transmission service manual (Bulletin No. 9646) and a repair manual (Bulletin No. 9659) can be obtained from: Whenever a hydraulic component is repaired or replaced, the hydraulic oil filter should be changed and the hydraulic system charged. Sundstrand Corporation 2800 East 13th Street Important Make sure that the hydraulic reservoir and filter are filled with oil at all times when charging the hydraulic system. Ames, Iowa 50010 7.
Replacing the Fuel Filter 1 An inline filter is incorporated into the fuel line. Change the filter every 800 hours. Use the following procedures when replacement becomes necessary: 1. Close the fuel shutoff valve. 2. Clamp both fuel lines that connect to the fuel filter (Fig. 25) so that gasoline cannot drain when the lines are removed. 2 3. Loosen the hose clamps at both ends of the filter and pull the fuel lines off of the filter. Figure 26 1. Traction adjustment cam 2 2.
Adjusting the Pedal for Forward 3 1 4 The pedal must be adjusted for forward if the jam nuts on the control rod are loosened or if the pedal is removed. 4 1. Park the machine on a level surface, turn the engine off, and engage the parking brake. 2. Make sure that the pump is in neutral. 2 3. Loosen the jam nuts on the control rod (Fig. 27). 3 1 3 Figure 28 1. Actuator rod 2. Adjustment rod (2) 3. Jam nut (3) 4.
Storing the Battery Check the electrolyte level every 25 operating hours or, if the machine is in storage, every 30 days. If the machine will be stored for more than 30 days, remove the battery and charge it fully. Either store it on the shelf or on the machine. Leave the cables disconnected if it is stored on the machine. Store the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery. To prevent the battery from freezing, make sure that it is fully charged.
Electrical Schematic ENGINE TO STARTER KEY POSITIONCIRCUIT MADE 1. OFF G+M+A 2. RUN B+L+A 3.
X X A M2 LEFT R1 P1 P2 R2 B M1 FORWARD X RIGHT B X A 28 RH WHEEL MOTOR WITH BLEED OFF FOR OIL COOLING IN FORWARD FILTER * * OIL COOLER DISPLACEMENT, FLOW RATE. AND PRESSURE CHART DISPLACEMENT PRESSURE *FLOW RATE COMPONENT in 3 /rev cm3 /rev lbs/in2 BARS GPM LPM P1 .915 15 12.48 47.2 P2 .33 5.41 4.5 17 M1 7.8 127.84 M2 7.8 127.84 R1 48.3 700 R2 6.
X X A M2 LEFT R1 P1 P2 M3 FRONT R2 B M1 FORWARD X B X RIGHT A 29 RH WHEEL MOTOR WITH BLEED OFF FOR OIL COOLING FILTER * * OIL COOLER DISPLACEMENT, FLOW RATE. AND PRESSURE CHART DISPLACEMENT PRESSURE *FLOW RATE COMPONENT in 3 /rev cm3 /rev lbs/in2 BARS GPM LPM P1 .915 15 12.48 47.2 P2 .33 5.41 4.5 17 M1 7.8 127.84 M2 7.8 127.84 M3 5.0 81.97 48.3 700 R1 6.
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your 1996 or newer Toro Commercial Product (“Product”) purchased after January 1, 1997, to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
