FORM NO. 3316467 REV. A MODEL NO. 08883 — 40001 OPERATOR'S ) rH)R() “THRU 60001 & Up MANUAL e L SAND PRO® 3000 ) To assure maximum safety, optimum performance, and to gain knowledge of the product, iris essential that you or any other operator of the machine read and understand the contents of this manual before the engine is ever started. Pay particular attention to the SAFETY INSTRUCTIONS highlighted by this symbol— The safety alert symbol means CAUTION, WARNING or DANGER personal safety instruction.
FOREWORD The SAND PRO 3000 was developed to provide an efficient, trouble free and economical method of sand trap maintenance. The latest concepts of engineering, design and safety have been incorporated into this machine, along with the highest quality parts and workmanship. Excellent service will be derived if proper operation and maintenance practices are followed.
TABLE OF CONTENTS SAFETY INSTRUCTIONS 4-5 SAFETY AND INSTRUCTION DECALS 6 SPECIFICATIONS serration 7 LOOSE PARTS CHART SET-UP INSTRUCTIONS . . installments 8 install Steering Whee| Push Unit Off Pallet .8 Activate and Charge Battery Install Battery 9 Install Refuse Container BEFORE OPERATING . Check Crankcase Ol Fill Fuel Tank Check Hydraulic System . Check Tire Pressure OPERATING INSTRUCTIONS Starting/Stopping Engine Check Interlock System ...l 18 Towing Sand Pro .14 Break-in Period .
A SAFETY INSTRUCTIONS The SAND PRO 3000 was designed and tested to offer safe service when operated and.maintained properly. Although hazard control and accident prevention partially are dependent upon the design and configuration of the machine, these factors are also dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can resulting injury or death.
A SAFETY INSTRUCTIONS 17. if the machine ever vibrates abnormally, stop immediately, turn engine off, wait for all motion to stop and inspect for damage. Repair all damage before commencing operation. 18. Before getting off the seat A. Stop movement of the machine. Take precautions to prevent accidental starts, rolling away, etc. B. Shut engine off and wait for all movement to stop. 19. Whenever machine is left unattended, be sere engine is stopped, implement is lowered and key is removed from ignition.
SPECIFICATIONS Configuration: Short wheel base tricycle vehicle with mid engine placement. All wheels powered. Front wheel steering. Operator positioned centrally. Engine: Hokier, 4 cycle, air cooled, 14 hp @ 3600 rpm, 31.27 cu. in. {812 c¢] displacement. Satellite intake and exhaust valve and rotatory. Mechanical fuel pump, large capacity dual element air cleaner. 5—1/4 pint oll capacity. Instrumentation: Ammeter and hour meter. Gas Tank: 4.25 gallon capacity. Battery: 12 volt, lead acid, 32 amp hour.
SET UP INSTRUCTIONS INSTALL WHEELS (Fig. 1) Note: Install the rear wheels to the machine while iris still on the pallet shipping blocks, 1. Mount a wheel to each wheel motor and secure with lug nuts. Tighten lugs nuts evenly and gradually in a crisscross manner to 45—55 filbert. 2. Remove the banding securing the machine to the pallet. 3. Place a jack under square tube of frame (Fig. 1). Figure 1 1. Tubular frame Note: For removal of the shipping blocks, place the Jack only under the tubular frame.
SET UP INSTRUCTIONS 3. Replace filler caps and connect amp battery charger to the battery posts. Charge the battery at a rate amperes for 4 to 8 hours. Figure 4 1. Battery 2. Positive battery alienate 3. Negative battery terminate 4. When battery is charged, disconnect charger from electrical outlet and battery posts, Allow battery to sit tor 5—10 minutes, 5. Remove filler caps. Slowly add electrolyte to each cell until level fine. Install filler caps. IMPORTANT: Do not overfill battery.
BEFORE OPERATING A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. CHECK CRANKCASE OIL (Fig. 6) The engine is shipped with oil in the crankcase; however, level of oil must be checked before and after the engine is first started. Crankcase capacity is approximately 5—1/4 pints. 1. Position machine on a level surface. 2. Remove dipstick and wipe it with a clean rag. Push dipstick down into dipstick tube and make sure it is seated fully.
BEFORE OPERATING Figure 7 1. Fuel tank cap CHECK HYDRAULIC SYSTEM (Fig. 8) The hydraulic system Is designed to operate on SAE 10W 30 or 10W—40 SF type motor ofl. The machine's 3 gallon reservoir is filled at the factory with oil. However, check level of ol before engine is first started and daily thereafter. 1. Remove cap from hydraulic ofl reservoir. 2. Check level of oil in reservoir. Oif level should be up to top of cone point on tank screen, 3.
KNOW YOUR CONTROLS Traction and Stopping Pedal {Fig. 9—10) — Traction pedal has three functions: one, to make the machine move forward, two, to move it backward and three, to stop machine. Using the heel and toe of the right foot, depress top of pedal to move forward and bottom of pedal to move backward or to assist in stopping when moving forward. Also, allow pedal to move or move ditto neutral position to stop machine, For operator comfort, do not res thee! of foot on reverse when operating forward (Fig.
KNOW YOUR CONTROLS Ammeter (Fig. 11) —The ammeter indicates the rate of battery charge or discharge. Note: During normal aeration, there well usually be slight ammeter friendlies movement to positive side. Lift Lever raise the implement, pull the lever up; to lower implement, push the lever down. When the desired position is attained, release the lever and it will return to neutral. Figure 12 +. Lift lover NOTE: The SAND PRO has a double—acting lift cylinder.
OPERATING INSTRUCTIONS A CAUTION THE INTERLOCK SWITCH IS FOR THE OPERATOR’S PROTECTION, SO DO NOT DISCONNECT IT. CHECK OPERATION OF THE SWITCH DAILY TO ASSURE INTERLOCK SYSTEM 1S OPERATING. IF THE SWITCH IS DEFECTIVE, REPLACE IT BEFORE OPERATING. REGARDLESS IF SWITCH 1S OPERATING PROPERLY OR NOT, REPLACE IT EVERY TWO YEARS TO ASSURE MAXIMUM SAFETY. DO NOT RELY ENTIRELY ON SAFETY SWITCHES —~ USE COMMON SENSE! TOWING SAND PRO (Fig. 14) In case of emergency, the SAND PRO gan be towed for a short distance.
DAILY MAINTENANCE CHECKLIST Daily Maintenance: (duplicate this page for routine use) Maintenance Check tem » Daily maintenance Eileen EOI‘ Wee 3? MON | TUES | WED |THURS FRI SAT SUN P Safety Interlock Operation P Steering Operation o Engine Cil Level P Alr Condition Clean Engine Cooling Fins Unusual Engine Noises Unusual Operating Noises Hydraulic System Oil Level Hydraulic Hoses for Damage Fluid Leaks Fuel Level Tire Pressure RYNPYPRIRININY Instrument Operation Touch-up Damaged Paint Notation for areas of
MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. LUBRICATION (Fig. 15) The steering shaft grease fitting must be lubricated every 100 hours with No. 2 General Purpose Lithium Base Grease. 1. Remove {4) screws securing front panel to frame {Fig. 15). Locate grease fitting thru opening in frame. Figure 15 1. Front panel NOTE: We do not recommend lubricating the steering chain unless it becomes stiff because of rust.
MAINTENANCE Note: With air cleaner disassembled, check air cleaner components for damage. Replace if necessary. Make sure rubber breather tube in base plate Is securely in place or severe engine damage may occur, 6. Reinstall element with cleaner, element cover seal, air cleaner element cover, nut, air cleaner cover and lock nut. 7. Tightener nut 1/2to 1 turn after nut contacts cover, Do not over tighten, 8. Reinstall engine shield. ADJUSTING CARBURETOR (Fig.
MAINTENANCE 2. Clean area around spark plug so dirt does not fall into cylinder when plug is removed. 3. Pull wire off spark plug and remove plug from cylinder head. 4. Check condition of center and side electrodes to determine operating temperature of engine. A. Light brown insulator tip indicates correct spark plug and heat range. B. Black or lolly insulator tip indicates an excessively rich fuel mixture, possibly caused by a dirty air cleaner element or a carburetor that is set too sch, €.
MAINTENANCE CHECKING HYDRAULIC LINES AND HOSES Visually inspect hydraulic lines and hoses daily for teaks, kinked lines, loose mounting supports, wear, noose fittings, weather deterioration and chemical deterioration. Make all necessary repairs before operating. A\ warning Keep body and hands away from pin hole sake or nozzles that eject high pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks. Hydraulic fluid escaping under pressure can penetrate skin and cause injury.
MAINTENANCE ADJUSTING STEERING CHAIN (Fig. 21) 1. Place the frontierswomen the straight ahead position. 2. Adjust the lockouts until the chain is snug on both sides of sprocket. 3. Turn the steering wheel full left and full right to be sure the chain does net bind or hang up in either direction. Readjust as required, Figure 21 1. Adjusting nuts Since the chain and sprocket are subjected to sand thrown up by the front tire, inspect them frequently for wear.
MAINTENANCE §. Should the wheel continua to rotate, check for the following: A. Ball bearing is loose or worth out. B. Plunger on interlock switch is sticking. C. Loose or missing fasteners. D. Roll pin mounting pump lever to pump shaft is worn, E. Pump lever loose on control shaft, (Apply [octet RC 680 to shaft). F. Weak or damaged leaf springs. Replace. G. internal pump component malfunction. 6. Lower seat. ADJUSTING TRACTION SWITCH (Fig. 23) 1.
MAINTENANCE SCHEDULE Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Every Check Battery Fluid Level Check Battery Cable Connections 1 Change Engine Oil Clean Air Filter Foam Uncleaner Every E o 400hrs 100hts 800hrs Every 25hrs Inspect Spark Plug Inspect Air Filter Paper Element Lube Steering Shalt Grease Fitting Check Steering Chain Adjustment 1 Torque Wheel Lug Nuts Change Hydraulic Oil: 1 Replace Hydraulic Oil Filter Clean and Lubricate Starter Motor Carbon
The Toto Promise A One Year Limited Warranty The Tore Company promises to repair your TOR product if defective in materials or workmanship.
