Form No. 3443-276 Rev A LED Light Kit Sand Pro® 3040 or 5040 Traction Unit Model No. 08740 Installation Instructions Important: Before installing this light kit on Sand Pro Model 08703 or Model 08705 machines with serial number 408784373 or lower, you must install kit Model No. 140-0333. Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 No parts required – Prepare the machine.
1 Preparing the Machine No Parts Required Parking the Machine 1. 2. Park the machine on a level surface, move the traction pedal to the NEUTRAL position, move the throttle switch to the low-idle position, and lower the attachments; refer to your machine Operator’s Manual. g283342 Engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop before leaving the operator’s seat.
Removing the Center Shroud 1. 2. Move the dash panel rearward to provide access to the front side of the panel (Figure 3). Evenly loosen the 2 capscrews that secure the center shroud to the machine (Figure 2). 2 Note: The capscrews are captive fasteners, and have a retainer that keeps the screw with the cover.
2. Assemble the light and carriage bolt to the front support with the lock washer (3/16 inch) and nut (3/16 inch) as shown in Figure 7. g283355 Figure 7 g283352 Figure 5 1. Carriage bolt (3/16 x 2 inches) 4. Nut (3/16 inch) 2. Carriage bolt (5/16 x 1 inch) 5. Light 1. Carriage bolt (5/16 x 1 inch) 3. Lock washer (3/16 inch) 2. Front support (LED light) 4. Nut (3/16 inch) 3. Tighten the nut by hand. 3. Pivot bracket 3. 4.
2. Tighten the nut by hand. Assembling the Light to the Rear Bracket 1. Assemble the light and carriage bolt to the rear bracket with the lock washer (3/16 inch) and nut (3/16 inch) as shown in Figure 9. g283432 Figure 10 g344316 1. 2-socket connector (kit wire harness—labeled FRONT HEAD LIGHT) 3. 2-pin connector (kit wire harness) 2. 8-socket connector (kit wire harness) 4. Dash shroud Figure 9 1. Carriage bolt (5/16 x 1 inch) 3. Lock washer (3/16 inch) 2. Rear bracket (LED light) 4.
5. Rotate the operator’s seat forward (Figure 15). g283434 Figure 12 1. Kit wire harness 3. g283451 Figure 15 2. Steering-support tube Route the 8-socket connector of the wire harness to the left side of the dash panel (Figure 13). 6. Route the wire harness along the right side of the machine, rearward along support tube for the console (Figure 16). g283439 g283435 Figure 13 1. 8-socket connector 4.
g283465 Figure 19 1. Dash panel opening 2. Switch g283438 Figure 17 1. 2-socket connector (kit wire harness—labeled REAR HEAD LIGHT) 3. 2. Document tube Plug the 8-socket connector of the kit wire harness onto the connector of the switch (Figure 20). 4 Connecting the Dash Components g283470 Figure 20 No Parts Required 1. 8-socket connector (kit wire harness) Procedure 1. Remove the plug from the dash panel as shown in Figure 18. 4. g283468 Figure 18 1. Dash panel 2. 2.
g283471 Figure 21 1. 2-socket connector (machine wire harness—labeled OPTIONAL LIGHT KIT) 2. 2- pin (kit wire harness) g283474 5 Figure 22 Installing the Front LED Lights 1. Front support (LED light) 4. Kit wire harness 2. R-clamp 5. Castor Fork 3. Flange head capscrew (5/16 x 5/8 inch) 2. Align the holes in the front support and the R-clamp with the holes in the castor fork (Figure 22). 3.
Assembling the Front Light to the Machine Machines with the Front Lift Kit 1. Remove the 2 capscrews (3/8 x 2 inches) and 2 locknuts (3/8 inch) that secure the guide brackets for the front lift kit to the caster-fork bracket (Figure 23). g283477 Figure 23 1. Capscrew (3/8 x 2 inches) 3. Locknut (3/8 inch) 2. Guide bracket g283478 2. Figure 24 Assemble the R-clamp over the wire harness as shown in Figure 24. 1. Kit wire harness 9 4. Locknut (3/8 inch) 2. R-clamp 5. Capscrew (3/8 x 2 inches) 3.
g283505 Figure 25 1. 2-pin connector (LED Light) 2. 2-socket connector (kit wire harness—labeled FRONT HEAD LIGHT) g344322 Assembling the Rear Light to the Machine 1. Remove the 2 capscrews (5/16 x 5/8 inch) and 2 flange locknuts (5/16 inch) that secure the document tube R-clamps to the rear cover of the machine (Figure 26). g344323 Figure 27 1. Capscrew (5/16 x 5/8 inch) 4. Rear cover 2. Rear bracket (LED light) 5. Flange locknut (5/16 inch) 3. R-clamp (document tube) 3.
2. Secure the kit wire harness with a cable tie at the rear brace of the frame (Figure 30). g283505 g283596 Figure 28 1. 2-pin connector (LED Light) 2. 2-socket connector (kit wire harness—labeled REAR HEAD LIGHT) 6 Securing the Wire Harness g283598 Figure 30 Parts needed for this procedure: 5 1. Kit wire harness Cable tie Procedure 1. 3. Rear brace (frame) 2. Cable tie 3. Fully loosen the 4 capscrews that secure the side-control console to the machine (Figure 29).
5. Tighten the 4 capscrews that secure the side-control console to the machine (Figure 29). 6. Secure the kit wire harness to the machine wire harness and hydraulic tube as shown in Figure 32. g283594 Figure 33 1. Machine wire harness 2. Kit wire harness 3. Cable tie 4. Hydraulic tube g283593 8. Secure the kit wire harness to the machine wire harness as shown in Figure 34. g283595 Figure 32 1. Cable tie 3. Hydraulic tube 2. Machine wire harness 4. Kit wire harness 7.
7 Installing the Fuse Parts needed for this procedure: 1 Fuse (10 A) g283511 Figure 36 Procedure Insert the fuse (10 A) into slot 3 of the fuse block (Figure 35). 2. Align the holes in the dash panel with the holes in the frame bracket (Figure 37). g283512 Figure 37 g283510 1. Dash panel Figure 35 1. Fuse (10 A) 2. Slot 3 (fuse block) 8 Finishing the LED Light Kit Installation No Parts Required Procedure 1. Rotate the operator’s seat down until it latches (Figure 36). 13 2.
Operation Operating the Lights With the ignition key in the run position 1. Start the engine; refer to the Operator’s Manual. 2. Use the light switch as follows: • Push the light switch (Figure 40) up to turn on the lights. Both lights illuminate. • Push the light switch (Figure 40) down to turn off the lights. g283358 Figure 38 1. Capscrews (captive fasteners) 3. Tab (center shroud) 2. Slot (footrest) g283600 Figure 40 5.
Notes:
