Form No. 3396-642 Rev A Sand Pro® 2040Z Traction Unit Model No. 08706—Serial No. 314000001 and Up Model No. 08706TC—Serial No. 314000001 and Up G023363 Register at www.Toro.com.
Introduction This product complies with all relevant European directives. For details, please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a ride-on piece of utility equipment intended to be used by professional, hired operators in commercial applications. It is primarily designed for conditioning sand traps on well-maintained golf courses and commercial grounds.
Contents Safety ........................................................................... 4 Safe Operating Practices........................................... 4 Sound Power Level .................................................. 7 Sound Pressure Level............................................... 7 Vibration Level ...................................................... 7 Safety and Instructional Decals ................................. 8 Setup ............................................................
Safety Replacing the Drive Belt and the Tensioner Pulley ................................................................45 Controls System Maintenance .....................................46 Adjusting the Control-Handle Position......................46 Adjusting the Control-Handle Linkage ......................47 Adjusting the Control-Handle Dampers ....................48 Adjusting the Neutral-Lock Resistance ......................48 Adjusting the Engine Controls .................................
Preparation – stop the engine and remove the key. • While operating the machine, always wear substantial, • • • Raise the attachment when you transport the machine. • Stop the engine in the following situations: slip-resistant footwear, long trousers, hard hat, safety glasses, and ear protection. Long hair, loose clothing, or jewelry may get tangled in moving parts. Do not operate the equipment when barefoot or wearing open sandals.
Safe Handling of Fuels • Disconnect the battery and remove the spark-plug wires • To avoid personal injury or property damage, use • • • • • • • • • • • • extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. Use only an approved fuel container. Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Never refuel the machine indoors.
Sound Power Level This unit has a guaranteed sound power level of 99 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 88 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN ISO 11201. Wear hearing protection.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 116–5610 109-7232 1. Fast 2. Slow 3. Neutral 4. Reverse 1. Hour meter 2. Power take-off (PTO) 4. Neutral 5. Operator-presence switch 3. Parking brake 6. Battery 116-5944 117–2718 115-8226 1.
125–0214 1. Choke 2. Headlight 6. Slow 7. Engine—stop 3. Off 8. Engine—run 4. Headlight and taillight 9. Engine—start 5. Fast 127–0363 1. Warning—read the Operator’s Manual. 5. Tipping hazard, slopes—do not turn at high speed; slow down and turn gradually. 2. Warning—do not operate the machine unless you are trained. 6. Warning—wear a seat belt. 3. Warning—keep bystanders away. 7.
127–0365 1. Press up to raise the attachment. 2. Press down to lower the attachment. 3. Read the Operator’s Manual. 127–0371 1. Read the Operator’s Manual for information on fuses—Headlights 15A; Attachment 10A; Engine start 25A; Battery 20A. 2. Read the Operator’s Manual. 127–0392 1. Warning—keep away form hot surfaces.
127–7868 1. Warning—do not operate the machine without the attachment installed. 130–2620 CE only 1. Read the Operator’s Manual for information on maintenance. 15. Hydraulic oil 2. Check every 8 operating hours. 16. Fuel tank/filter 3. Oil level—engine 17. Capacity 4. Oil level—hydraulic tank 18. Service interval 5. Neutral interlock switch 19. Filter part number 6. Air filter 20. Read the Operator’s Manual for information on fuses—Headlights 15A; Attachment 10A; Engine start 25A; Battery 20A. 7.
130–1851 CE only 1. Warning—read the Operator’s Manual. 5. Tipping hazard—do not drive up slopes greater than 13 degrees; do not drive across slopes greater than 13 degrees. 2. Warning—do not operate the machine unless you are trained. 6. Warning—wear a seat belt. 3. Warning—keep bystanders away from the machine. 7. Warning—read the Operator’s Manual before performing maintenance; 1) Set the parking brake; 2) Remove the key from the ignition and remove the wire from the spark plug. 4.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 Description Use Qty. No parts required – Remove the shipping board. Attachment and related parts (sold separately) – Install an attachment. 3 4 5 Front weights (as needed per attachment) – Install the front weights. Bolt (5/16 x 3/4 inch) Nut (5/16 inch) 1 2 Connect the battery (Model 08706TC only). Warning decal (130-1851) 1 Apply the CE warning decal, if required (Model 08706TC only).
1 2 Removing the Shipping Board Installing an Attachment No Parts Required Parts needed for this procedure: – Procedure Before you can install an attachment on the machine, you must remove the shipping board. Attachment and related parts (sold separately) Procedure 1. Remove the nuts, bolts, and washers securing the shipping board to the rear of the machine (Figure 3). WARNING If you drive the machine without an attachment installed, it can tip over and injure someone or damage property.
A 4 B 1 2 3 Connecting the Battery Model 08706TC Only Parts needed for this procedure: 1 Bolt (5/16 x 3/4 inch) 2 Nut (5/16 inch) C Procedure 4 D 5 1. Cut the cable tie securing the battery cables to the frame, and discard the cable tie (Figure 4). 1 G023895 Figure 5 1. Red cover 2. Positive cable 4. Black cover 5. Negative cable 3. Boot 3.
5 7 Applying the CE Warning Decal Installing the ROPS Model 08706TC Only Model 08706TC Only Parts needed for this procedure: Parts needed for this procedure: 1 Warning decal (130-1851) Procedure If this machine must be CE compliant (Europe), apply the CE warning decal (130-1851) over the existing warning decal (127-0363).
Important: Ensure that the throttle cable and the choke cable are out of the way, so that they do not get pinched by the roll bar or a bracket. 4. Align the holes in the brackets, the roll bar, and the frame. 5. Install a bolt, with a spring washer, through each hole. Important: Ensure that each spring washer is positioned so that the convex side faces the bolt head as shown in Figure 7. G023904 Figure 7 6. Install a flange locknut on each bolt, and torque each of them to 102 N-m (75 ft-lb).
Product Overview Controls 3 9 1 4 2 8 1 7 2 6 5 6 G023443 Figure 9 5 4 1. Choke control 4. Ignition switch 2. Throttle lever 3. Hour meter; safety-interlock display 5. Fuses 6. Attachment switch G023439 3 Control Handles Figure 8 1. Control handles 2. Rake tube 4. Attachment switch 5. Battery 7. Parking brake 3. Fuel-tank cap 6. Control panel 9. Engine Use the control handles (Figure 8) to drive the machine forward and backward, and to turn in either direction. 8.
Attachment Switch Seat-Adjustment Lever To raise the attachment, press the upper part of the attachment switch (Figure 10); to lower the attachment, press the lower part of the attachment switch. While sitting on the seat, move the lever in front of the seat (Figure 11) to the left, and slide the seat to the desired position. Release the lever to lock the seat into position. 1 G008962 Figure 11 G020873 Figure 10 1. Attachment switch Note: The machine has a double-acting lift cylinder.
Specifications Note: Specifications and design are subject to change without notice. Machine only With flex tooth rake With nail drag With nail drag and finish mat Weight 399 kg (880 lb)* 417 kg (920 lb)** 439 kg (970 lb)** 445 kg (980 lb)** Width 147 cm (58 inches) 213 cm (84 inches) 182 cm (71.5 inches) 198 cm (78 inches) Length 186 cm (73.3 inches) 226 cm (89.0 inches) 215 cm (84.
1 2 G009027 Figure 12 1. Wear safety glasses. 2. Wear hearing protection. Installing and Removing the Weights The machine complies with the ANSI B71.4-2012 standards at the time of production. However, when the following attachments are installed on the machine, additional weight is required to comply to the standards. Use the chart below to determine the additional weight required. The machine comes with 4 weights. Each attachment comes with the necessary additional weights, if required.
S AE 40 1 2 3 4 6 7 8 9 S AE 30 S AE 10W-30 / S AE 10W-40 S AE 5W-20 -20 0 20 -30 -20 -10 40 0 10 60 80 20 100 o F 30 40 oC G023445 5 Figure 14 1. Position the machine on a level surface. 2. Stop the engine and remove the key. 3. Remove the dipstick (Figure 15) and wipe it with a clean cloth (Figure 16). 1 10 G008792 Figure 16 G023517 Figure 15 4. Insert the dipstick into the fill tube without threading it into the port. 1. Dipstick 5.
Filling the Fuel Tank DANGER In certain conditions during fueling, static electricity can cause a spark, which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Always place fuel containers on the ground away from your vehicle before filling. • Do not fill fuel containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck-bed liners may insulate the container and slow the loss of any static charge.
3. Fill the tank to about 25 mm (1 inch) below the top of the tank (bottom of the filler neck). Do not overfill. Material Properties: 4. Install the cap. 5. Wipe up any fuel that may have spilled, to prevent a fire hazard. Viscosity, ASTM D445 cSt @ 40°C (104°F) 55 to 62 Viscosity Index ASTM D2270 140 to 152 Pour Point, ASTM D97 -37°C to -43°C (-35°F to -46°F) Industry Specifications: API GL-4, AGCO Powerfluid 821 XL, Ford New Holland FNHA-2-C-201.
C. D. Slowly fill the reservoir with the appropriate hydraulic fluid until the level reaches the bottom of the openings in the brackets. Setting the Parking Brake Important: To prevent system contamination, clean the top of the fluid container before opening it. Ensure that the pour spout and the funnel are clean. The parking brake may not hold the machine parked on a slope and could cause personal injury or property damage. Important: Do not overfill the reservoirs.
Starting and Stopping the Engine 5. To stop the engine, move the throttle control to the Slow position, and turn the ignition key to the Off position. Remove the key from the switch to prevent accidental starting. 1. Move the control handles to the neutral-locked position (Figure 22). Note: In an emergency, simply turn the ignition key to the Off position.
Testing the Safety Interlock System Using the Control Handles Service Interval: Before each use or daily If the safety interlock system does not operate as described below, have an Authorized Toro Distributor repair it immediately. 1. Sit on the seat, move the control handles to the neutral position, and set the parking brake. 2. Start the engine. 3. Get off the seat and slowly move each control handle forward and backward.
G023442 Figure 26 G023441 Figure 25 Raking a Sand Trap Read this entire section on raking before raking a sand trap. There are many conditions that determine the adjustments necessary. The texture and depth of the sand, moisture content, weeds, and the amount of compaction are all factors that can vary from course to course, or even from trap to trap on the same course. Make the adjustments on the rake for optimum results in your particular area. Driving the Machine Backward 1.
1 performance closely so that you can notice and correct minor difficulties, which could lead to major problems. Inspect the machine frequently during the break-in period, for signs of oil leakage, loose fasteners, or any other malfunction. 2 Pushing or Towing the Machine WARNING Hands may become entangled in the rotating drive components below the engine deck, which could result in serious injury.
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the transport vehicle (trailer or truck) has all the necessary brakes, lighting, and marking as required by law. Carefully read and understand all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.
WARNING Loading the machine onto a transport vehicle increases the possibility of tipping over and could cause serious injury or death. • Align the machine appropriately, and slowly drive straight up the ramp. • Ensure that the ROPS is installed and secure. • Ensure that there is adequate space for the machine. 1 • Do not exceed a 13-degree angle between the ramp and the ground or between the ramp and the transport vehicle. G023892 Figure 32 1.
3. Attach the wireless hour meter. 4. Tie the wireless hour meter to the existing harness to prevent excessive motion in the console. 5. Install the control panel. Operating Tips • If the sand is deep enough, you can rake right up to the edge of the trap in level areas. • If the sand feathers out to the turf, stay far enough away from the edge to avoid disturbing the underlying soil. • Do not rake too close to a short, steep bank. The sand will merely flow down into the bottom of the trap.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • • • • Torque the wheel lug nuts. Change the engine oil.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the parking brake operation. Check the operation of the control handles . Check the fuel level. Check the engine oil level. Check the air filter condition. Clean the engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check the level of the hydraulic fluid. Check hydraulic hoses for damage.
Premaintenance Procedures Lubrication Lifting the Machine Service Interval: Every 100 hours Greasing the Machine Grease Type: No. 2 lithium grease WARNING Grease each grease fitting located on the front wheel hub, the belt tensioner, and the attachment lift as follows: Mechanical or hydraulic jacks may fail to support the machine and cause serious injury. Use jack stands when supporting the machine. 1. Wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing.
Engine Maintenance Servicing the Engine Oil and Filter Changing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil. Every 100 hours—Change the engine oil (more often in extremely dusty or dirty operating conditions). Toro Premium Engine Oil is available from your Authorized Toro Distributor. Crankcase Capacity: 1.66 L (1.
1 2 3 4 5 6 Figure 39 1. Cardboard 2. Drain plug 2 3. Drain hole G008796 Figure 41 3 5. Pour fresh oil into the fill tube. 1 6. Start the engine and let it run for about 3 minutes, and ensure that there are no leaks. 7. Stop the engine. 8. Check the oil level, and add oil if necessary. 9. Install the dipstick. 10. Dispose of the used oil according to local codes. Changing the Engine Oil Filter Service Interval: After the first 8 hours—Change the engine oil filter.
Servicing the Air Cleaner 2 1 Replacing the Air Filter Service Interval: Every 200 hours (more often in dusty conditions). 3 Note: Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed. 4 1. Park the machine on a level surface, stop the engine, set the parking brake, and remove the key. 2. Release the latches securing the air-cleaner cover to the air-cleaner body (Figure 43). 6 5 1 2 3 4 3/4 G008748 Figure 42 5.
1 7. Secure the latches. 2 3 4 8. Check the whole intake system for leaks, damage, or loose hose clamps. Servicing the Spark Plugs Service Interval: Every 100 hours Type: NGK BPR4ES (or equivalent) G019300 Gap: 0.76 mm (0.030 inch) Figure 45 Note: The spark plugs usually last a long time; however, you should check them whenever the engine malfunctions. 1. Side electrode 2. Center electrode 1.
Replacing the Fuel Filter Fuel System Maintenance Service Interval: Every 800 hours The fuel line has an in-line filter. Replace it as follows: Replacing the Carbon-Canister Filter 1. Loosen the hose clamp on the carburetor side of the filter, and remove the fuel line from the filter (Figure 48 and Figure 49). Service Interval: Every 200 hours 1. Remove the fasteners securing the seat assembly to the machine. 1 2 1 3 G023448 Figure 48 1. Fuel filter 1 2 G023891 Figure 46 1. Seat assembly 3.
Electrical System Maintenance Note: Install the new filter with the arrow on the filter body pointing away from the fuel tank (toward the carburetor). WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Jump-Starting the Machine 1.
Replacing the Fuses The fuse block (Figure 52) is located near the control panel. Figure 50 1. Positive (+) cable on discharged battery 5. Booster battery 2. Positive (+) cable on booster battery 6. Discharged battery 3. Negative (–) cable on the booster battery 7. Engine block 1 2 3 4 G023451 Figure 52 1. Lights (sold separately) 4. Negative (–) cable on the engine block 2. Attachment—10A 3. Engine start—25A 4. Battery—20A 4.
Important: Do not run the machine with the battery disconnected; electrical damage may occur. 3. Disconnect the negative (black) ground cable from the battery post. WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gases to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Installing the Battery If corrosion occurs at the battery terminals, disconnect the cables, negative (-) cable first, and scrape the clamps and terminals separately. Connect the cables, positive (+) cable first, and coat the terminals with petroleum jelly. 1. Place the battery in the tray. 1 2 3 4 G023659 Figure 55 2. Install the positive (red) battery cable to the positive (+) battery terminal, and tighten the nut onto the bolt. Important: The red cable may be covered by a wire loom.
Replacing the Drive Belt and the Tensioner Pulley Drive System Maintenance 1. Park the machine on a level surface, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Adjusting the Tracking 2. Raise the rear of the machine and support it with jack stands; refer to Lifting the Machine (page 35). 1. Drive to a flat, open area, and move the control handles to the neutral-locked position. 2.
Controls System Maintenance 1 Adjusting the Control-Handle Position There are 2 height positions for the control handles; high and low. 2 G023551 1. Move the control handles to the neutral-locked position, and set the parking brake. Figure 58 1. Tensioner assembly 2. Nut 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Loosen the bolts and flange nuts that attach the handles to the levers (Figure 60). 6.
WARNING Mechanical or hydraulic jacks may fail to support the machine and cause serious injury. Use jack stands when supporting the machine. 3. Press down on the seat, or place a weight on the seat, to press the interlock switch down. 4. Start the engine and move the throttle lever to the Fast position. 5. Remove the pressure (or weight) from the seat. 6. Release the parking brake. 7.
Adjusting the Control-Handle Dampers 3. Adjust the tracking; refer to Adjusting the Tracking (page 45). Adjusting the Neutral-Lock Resistance You can adjust the top damper-mounting bolt to change the control-handle resistance. 1. To access the damper-mounting bolts, remove the bolts that secure the stop plates to the frame (Figure 63).
Adjusting the Choke Control Adjusting the Engine Controls 1. Loosen the clamp screw securing the choke-cable housing to the engine (Figure 66). Adjusting the Throttle Control 2. Push the choke control down to the Open position; refer to Choke Control (page 18). Proper throttle operation depends upon proper adjustment of the throttle control. Before adjusting the carburetor, ensure that the throttle control is operating properly. 3. Ensure that the choke valve on the carburetor is fully opened. 1.
2 1 1 5 G023651 Figure 68 1. Stop screw 5. Allow the governor arm to return to the original position. 6. Loosen the jam nut on the low-idle speed setscrew. 7. Adjust the low-idle speed setscrew so that the idle speed is 1450 to 1650 rpm. 4 1 3 8. Tighten the jam nut. Adjust the high-idle speed as follows: Important: Do not adjust the high-idle speed with the air cleaner removed. G023672 Figure 69 1. Start the engine and allow it to warm up thoroughly. 2.
Changing the Hydraulic Fluid and Filters Hydraulic System Maintenance Service Interval: After the first 8 hours Checking the Hydraulic System Every 400 hours Capacity: • Left side—1.9 L (2.0 US qt) Whenever you repair or replace a hydraulic component, you should replace the hydraulic-fluid filters and check the hydraulic system to ensure that it works properly. • Right side—2.0 L (2.
1 1 2 3 4 2 5 G023549 6 Figure 71 1. Cap 2. Filter 6. Install a new filter, and install the filter cap. 7. Repeat steps 3 through 6 for the right hydrostatic transmission. 3/4 8. Clean the area around the manifold filter, which is located on the right side of the machine. G008748 Figure 72 9. Place a drain pan under the manifold filter (Figure 72). 10. Slowly loosen the manifold filter until fluid flows past the gasket and drips out. 11. Remove the filter when the fluid flow slows. 12.
Checking the Hydraulic Lines and Hoses Service Interval: Before each use or daily Check the hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. 1 WARNING Hydraulic fluid escaping under pressure can penetrate skin. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury, or gangrene may result.
Cleaning Storage Inspecting and Cleaning the Machine Storing the Machine 1. Thoroughly clean the machine, the attachments, and the engine. Service Interval: Before each use or daily 2. Check the tire pressure. Inflate the tires to 48 kPa (7 psi). 1. At the completion of operation, thoroughly wash the machine with a garden hose—without a nozzle—so that excessive water pressure does not cause contamination and damage to the seals and bearings. 3. Check all fasteners for looseness; tighten as necessary.
D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. Note: The specific gravity of a fully charged battery is 1.250. Note: Store the battery in a cool environment to avoid quick deterioration of the charge in the battery. To prevent the battery from freezing, make sure that it is fully charged.
Troubleshooting Problem The starter does not crank. The engine does not start, starts hard, or fails to keep running Possible Cause 1. The parking brake is not set. 1. Set the parking brake. 2. The control handles are not in the neutral-locked position. 3. The operator is not seated. 4. The battery is dead. 5. There are corroded or loose electrical connections. 6. A fuse is blown. 7. A relay or switch is worn. 2. Move the control handles to the neutral-locked position. 3. Sit on the seat. 4.
Problem The machine does not drive. The machine vibrates abnormally. Possible Cause Corrective Action 1. One or both of the bypass valves is not closed tight. 1. Tighten the bypass valves. 2. The drive belt is worn, loose, or broken. 3. The drive belt is off a pulley. 4. The tensioner spring is broken or missing. 5. The hydraulic-fluid level is low. 6. The hydraulic fluid is too hot. 2. Change the belt. 3. Change the belt. 4. Replace the spring. 1. One or several engine mounting bolts are loose. 1.
Notes: 58
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
