Installation Instructions

ManualsBrandsToro ManualsVehiclesPolycarbonate Rear Door Kit, Workman UTX 4 Passenger Utility Vehicle with Crew Canopy

FormNo.3450-751RevA

PolycarbonateRearDoorKit

Workman

UTX4-PassengerUtilityVehiclewithCrewCanopy

ModelNo.08115

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removetheshoulderrestraints.

Leftdoor-strutbracket

Rightdoor-strutbracket1

Strutmount

Locknut(5/16inch)

Installthedoor-strutbrackets.

Leftdoor

Rightdoor1

Leftdoorhinge

Rightdoorhinge2

Flange-headbolt(M8x20mm)

Nutplate6

Gasspring

Latchbracket2

Bellevillewasher2

Flatwasher2

Strikerpin

Hexnut2

Installthedoors.

PreparingtheMachine

1.Parkthemachineonalevelsurface.

2.ShiftthetransmissionlevertotheP(Park)position.

3.Shutofftheengineandremovethekey.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3450-751*

Summary of content (8 pages)

PAGE 1
Form No. 3450-751 Rev A Polycarbonate Rear Door Kit Workman® UTX 4-Passenger Utility Vehicle with Crew Canopy Model No. 08115 Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Description Use Qty. No parts required – Prepare the machine. No parts required – Remove the shoulder restraints.
PAGE 2
Removing the Shoulder Restraints Remove the shoulder restraints as shown in Figure 1.
PAGE 3
Installing the Door-Strut Brackets 1. Remove the flange-head bolt (7/16 x 1 inch) and locknut (7/16 inch) securing the seat-belt retractor (Figure 2). g382700 Figure 2 2. Using the previously removed flange-head bolt (7/16 x 1 inch) and locknut (7/16 inch), secure the left door-strut bracket to the seat belt bracket (Figure 3). 3. Torque the flange-head bolt (7/16 x 1 inch) and locknut (7/16 inch) to 70 N∙m (52 ft-lb).
PAGE 4
. Secure a strut mount to the left door-strut bracket using a locknut (5/16 inch) as shown in Figure 4. 5. Torque the locknut (5/16 inch) to 23 N∙m (200 in-lb). g382534 Figure 4 6. Repeat this procedure on the right side of the machine.
PAGE 5
Installing the Doors 1. Loosely secure the 2 left door hinges to the door-pivot bracket on the ROPS using 4 flange-head bolts (M8 x 20 mm) and 2 nut plates (Figure 5). Secure the hinges to the rear side of the ROPS bracket as shown in Figure 5.
PAGE 6
2. Install a spacer washer onto each left door hinge (Figure 6).
PAGE 7
3. Install the left door onto the hinges. 4. Secure a gas spring to the left strut mounts (Figure 7). Ensure that you orient the gas spring as shown in Figure 7. g382722 Figure 7 5. Close the left door. 6. Using 2 people, align the left door with the ROPS. You may need to loosen the fasteners on the door to assist adjusting the door. 7. When the door properly aligns with the ROPS, torque the 4 flange-head bolts (M8 x 20 mm) to 26 N∙m (230 in-lb).
PAGE 8
. Open the left door. 9. Loosely secure a latch bracket to the left door-latch bracket using 1 nut plate, 2 flange-head bolts (M8 x 20 mm), 1 Belleville washer, 1 flat washer, 1 striker pin, and 1 hex nut as shown in Figure 8. Ensure that you orient the curved portion of the Belleville washer away from the latch bracket. g382724 Figure 8 1. Belleville washer 3. Nut plate 5. Flat washer 2. Striker pin 4. Latch bracket 6. Hex nut 7. Flange-head bolt (M8 x 20 mm) 10.