Form No. 3392-320 Rev A Cab Kit Workman® HDX and HDX-Auto Utility Vehicle Model No. 07392—Serial No. 315000001 and Up Installation Instructions Safety WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
130–5439 1. Read the Operator’s Manual for information on fuses. 4. Windshield spray 2. Windshield wiper—15A 5. Windshield wiper 3. Lights—15A Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 2 No parts required – Prepare to install the kit. No parts required – Remove the center console panel and seats. 3 No parts required – Remove the CVT cooling duct (HDX-Auto only), coolant tank, ROPS assembly, and seat shroud.
Procedure 9 10 11 12 13 Description Use Qty. Cab frame Bolts (1/2 inch) Washers (1/2 inch) Nuts (1/2 inch) Wiring harness Cable ties Fuse, 30 amp Floor-plate panel Side-plate panel Bolts (1/4 inch) Bolts (1/4 inch) Spacers Strap Nuts (1/4 inch) CVT intake hood assembly (Sold separately) 1 4 4 4 1 4 1 2 2 12 2 2 1 2 No parts required – Install the cab frame. Route the wiring harness. Install the floor and side plates.
8. Remove the hood. 1 2 Preparing to Install the Kit Removing the Center Console Panel and Seats No Parts Required Procedure 1. Move the machine to a level surface and set the parking brake. No Parts Required 2. Raise or remove the bed from the vehicle, if so equipped. Removing the Center Console Panel from the Workman HDX Machines Note: Refer to the vehicle Operator’s Manual for more detailed information on raising and removing the bed. 1.
Figure 5 1. Indicator connector 2. Shift-indicator cover Figure 3 1. Screw 4. Control cover 5. Machine-harness connector 3. Hex-head screws 2. Cover plate 3. Lift the shift indicator up, disconnect the indicator connector from the machine-harness connector, and remove the indicator cover from the machine (Figure 5). Removing the Center Console Panel from the Workman HDX-Auto Machines 4.
2. Set the coolant tank upright onto the engine/chassis. 3 Removing the ROPS Assembly Remove the 6 bolts that secure the ROPS assembly to the frame of the machine as shown in Figure 9 and Figure 10. Removing the CVT Cooling Duct (HDX-Auto only), Coolant Tank, ROPS Assembly, and Seat Shroud Note: Do not discard the bolts.
Removing the Seat Shroud For the Workman HDX machine: 1. Ensure that the parking brake is set (Figure 11). Figure 11 g0264 71 1. Gear selector boot 2. Rod, gear selector 4. Rod, differential lock 5. Rod, hydraulic bed lift 3. Parking brake 6. Rod, high-low range shifter Figure 13 For the Workman HDX-Auto machine: Remove the bolts securing the lift valve to the controls bracket and the nuts and bolts holding the control bracket to the machine (Figure 14). 2.
4 Jacking Up the Machine and Removing the Front Wheels No Parts Required Jacking Up the Machine Figure 16 DANGER 1. Lug nuts A vehicle on a jack may be unstable and slip off of the jack, injuring anyone beneath it. • Do not start the vehicle while the vehicle is on a jack. • Always remove the key from the switch before getting off of the vehicle. • Block the tires when the vehicle is on a jack. 3. Wheel hub 2. Front wheel 2. Remove the wheel from the wheel hub (Figure 16). 3.
Figure 18 1. Spring cradle C 3. Stabilizer link 2. Control arm 2. Measure and note the length of the springs. 3. Install the nuts and washers on both ends of the rod (Figure 19). Figure 20 6. Remove the bolts and nuts from the control arm that is securing each spring cradle as shown in Figure 20; Box B. 7. Remove the spring cradles and springs from the machine as shown in Figure 20; Box C. Note: Note the position of the decals on the spring cradles.
6 Installing the Cab Mount Brackets Parts needed for this procedure: 1 2 3 4 2 Rear cab mount bracket 2 Internal front cab mount bracket 2 External front cab mount bracket 1. Bolts (3/8 inch) 3. Internal Bracket 4 Rubber isolator mounts 2. External bracket 4. Bolt (1/2 inch) 4 Bolts (3/8 inch) 4 Nut (3/8 inch) 2 Bolts (1/2 inch) 2 Washer 2 Nuts (1/2 inch) g026244 Figure 22 4.
Note: Do not over tighten the bolts. 4. Lower the seat shroud down. 5. Align the holes in the shroud for the seat mounting with the seat support brackets of the chassis. 9 Note: Do not tighten the bolts. For the Workman HDX-Auto machine: Installing the Cab Frame Plug in the shift indicator and secure the controls bracket with the screws (Figure 14 and Figure 12) removed in the procedure Removing the Seat Shroud (page 7).
Figure 26 Figure 28 Torque the bolts to 91 to 113 N-m (67 to 83 ft-lb). 1. Fuse block 10 11 Routing the Wiring Harness Installing the Floor and Side Plate Panels Parts needed for this procedure: 1 Wiring harness 4 Cable ties 1 Fuse, 30 amp 2. Ground block Parts needed for this procedure: Procedure Route the wiring harness as shown in Figure 27 and secure it with the 4 cable ties.
Install the side-plate panels on each side of the machine using 2 bolts (1/4 inch) as shown in Figure 30. 1 2 3 4 5 6 Figure 31 1. Nuts g026249 4. R-clamps 2. CVT intake hood assembly 5. Plate (Workman HDX-Auto only / kit sold separately) Figure 30 3. Spacers 6. Bolts Torque the bolts to 1017 to 1243 N-cm (90 to 110 in-lb). 2. Align the holes in the seat rails with the holes in the shroud for the seat mounting positions (Figure 6). 12 3.
Product Overview 13 Controls Connecting the Battery, Lowering the Bed, and Installing the Hood Control Panel Windshield Wiper Switch Push the top of the switch to activate the windshield wipers (Figure 32). No Parts Required Procedure Refer to the Operator’s Manual for the machine. 1. Connect the positive battery cable to the battery. 2. Squeeze the battery cover, align the tabs to battery base, and release battery cover. Note: Refer to the Operator’s Manual for the machine. 3.
Notes: 15
Declaration of Incorporation Model No. 07392 Serial No. Product Description 315000001 and Up Cab Kit, Workman HDX and HDX-Auto Utility Vehicle Invoice Description CAB-HD WORKMAN General Description Directive Utility Vehicle 2006/42/EC, 2000/14/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC. We will undertake to transmit, in response to requests by national authorities, relevant information on this partly completed machinery.
