Form No. 3389-299 Rev B Workman® MDX-D Utility Vehicle Model No. 07359—Serial No. 315000001 and Up Model No. 07359TC—Serial No. 315000001 and Up G014966 Register at www.Toro.com.
Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Electrical System Maintenance ....................................33 Servicing the Battery...............................................33 Replacing the Fuses ................................................35 Maintaining the Headlights ......................................35 Drive System Maintenance .........................................37 Maintaining the Tires ..............................................37 Adjusting the Front Wheel Toe-in and Camber .......................................
Safety • This machine is designed to carry only you, the operator, and one passenger in the seat provided by the manufacturer. Never carry any other passengers on the vehicle. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.
Supervisor’s Responsibilities • Make sure operators are thoroughly trained and familiar • with the Operator’s Manual and all labels on the vehicle. Be sure to establish your own special procedures and work rules for unusual operating conditions (e.g. slopes too steep for the safe operation of the machine). • Safe Handling of Fuels • To avoid personal injury or property damage, use extreme • • • • • • • • • • • care in handling fuel. Diesel fuel is extremely flammable and the vapors are explosive.
Operating on Hills Make sure there is enough room over head to easily clear the machine and your head. WARNING – If you are ever unsure about the safe operation of the machine, stop your work and ask your supervisor. Operating the machine on a hill may cause tipping or rolling of the machine, or the engine may stall and you could lose headway on the hill. This could result in personal injury. • Before getting off the seat: – Stop movement of the machine. – Lower bed.
Operating on Rough Terrain • Be aware that heavy loads increase your stopping distance WARNING • Sudden changes in terrain may cause abrupt steering wheel movement, possibly resulting in hand and arm injuries. • • Reduce your speed when operating on rough terrain and near curbs. • Grip the steering wheel loosely around the perimeter keeping thumbs up and out of the way of the steering wheel spokes. and reduce your ability to turn quickly without tipping over.
Sound Power This unit has a guaranteed sound power level of 98 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in EN ISO 11094. Sound Pressure This unit has a sound pressure level at the operator’s ear of 85 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN ISO 11201. Hand-Arm Vibration Measured vibration level for right hand = 1.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6581 1. Warning—read the Operator's Manual. 2. Fire hazard—before fueling, stop the engine. 3. Warning—do not operate this machine unless you are trained. 4.
99-7345 1. Warning—read the Operator's Manual. 106-6755 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 120-4837 99-7952 1. Choke 2. Reverse 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07359TC only). 2 No parts required – Check the fluid levels and tire air pressure.
1 2 Installing the Steering Wheel Checking the Fluid Levels and Tire Air Pressure Parts needed for this procedure: 1 No Parts Required Steering wheel Procedure Procedure 1. Check the engine oil level before and after the engine is first operated; refer to Checking the Engine-Oil Level (page 19). Note: This procedure is only needed for Model 07359TC. 1. Through the openings in the back of the steering wheel, release the lock tabs of the center cover and remove the cover from the wheel (Figure 3).
Product Overview Figure 4 1. Hood latch 3. Cargo box 5. Gear shift selector 2. Parking brake handle 4. Towing tongue 6. Fuel cap Controls 7. Cargo box lever Accelerator Pedal Use the accelerator pedal (Figure 5) to vary ground speed of the machine. Pressing down the pedal increases ground speed. Releasing the pedal will slow the machine. Note: The maximum forward speed is 26 km/h (16 mph). Brake Pedal Use the brake pedal is used to stop or slow the machine (Figure 5).
Horn Button (TC Model only) oil light warns the operator if the engine oil pressure drops below a safe level to operate the engine. If the light comes on and remains lit, shut off the engine and check the engine oil level. Add oil to the engine if necessary; refer to Checking the Engine-Oil Level (page 19). The horn button is located at the lower left corner of the dash panel (Figure 6). Press the horn button to sound the horn. Note: The oil light may flicker.
Gear-Shift Selector Passenger Hand Holds The gear shift selector is located between the seats and below the parking brake lever. The gear shift selector has three positions: Forward, Reverse, and Neutral (Figure 7). The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 9). 2 1 Note: The engine will start and run in any of the three positions. Important: Always stop the vehicle before changing gears. G009193 Figure 9 1.
Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 590 kg (1300 lb) Rated capacity (on level ground) 749 kg (1650 lb) total, including 90.7 kg (200 lb) operator and 90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. 2 3 Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. 1 Operating the Cargo Box g014860 Raising the Cargo Box Figure 10 WARNING 1. Latch lever 2. Prop rod Driving the machine with the cargo box raised may cause the machine to tip or roll easier.
Opening the Tailgate 1. Ensure that the cargo box is down and latched. 2. Lift up on the finger pulls at the back panel of the tail gate (Figure 11). Figure 12 3. Use a short, shaking motion to rotate the tailgate back and forth several times (Figure 12). Note: This action will help move material away from the hinge area 4. Lower the tailgate and check for material remaining in the hinge area. 5. Repeat steps 1 through 4 until the material is removed from the hinge area. 6.
Note: Shut off the engine and allow all moving parts to stop before checking for oil leaks, loose parts, and other wear and damage. If any of the above items are not correct, notify your mechanic or check with your supervisor before taking the machine out for the day. Your supervisor may want you to check other items on a daily basis, so ask him or her about additional operator’s responsibilities. Checking the Brake Fluid Level Figure 14 2. Minimum line 1.
2. If needed, adjust the air pressure in the tires by adding or removing air in the tires. 1 Adding Fuel The engine runs on clean, fresh diesel fuel with a minimum cetane rating of 40. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness. Use summer grade diesel fuel (No. 2-D) at temperatures above 20 F (–7 C) and winter grade diesel fuel (No. 1-D or No. 1-D/2-D blend) below 20 F (–7 C).
Note: This space in the tank allows fuel to expand. Do not overfill the fuel tank.. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Always place fuel containers on the ground away from your vehicle before filling.
Breaking in a New Machine • Reduce the weight of the load that you carry when the materials are tall (and have a high center of gravity) such as a stack of bricks, landscaping timbers, or fertilizer bags. Distribute the load as low as possible, making sure that the load does not reduce your ability to see behind the machine when operating it. Service Interval: After the first 100 hours—Perform the breaking in a new machine guidelines.
Transporting the Vehicle Towing the Machine For moving the vehicle long distances, a trailer should be used. Make sure that the vehicle is secured to the trailer. Refer toFigure 19 and Figure 20 for the location of the tie-down points. In case of an emergency, the machine can be towed for a short distance. However, we do not recommend this as a standard operating procedure. WARNING CAUTION Towing at excessive speeds could cause a loss of steering control, resulting in personal injury.
Maintenance Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check clutch operation. Check tire pressure. Check fluid leaks. Check instrument operation.
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. Figure 21 1. Front lifting point • Desert operation • Cold climate operation (below 50° F [10 degrees C]) • The lifting point at the rear of the machine is under the axle tubes (Figure 22).
Lubrication Closing the Hood 1. Gently lower the hood onto the chassis. Greasing the Machine 2. Secure the hood by aligning the rubber latches onto the latch anchors at each side of the hood (Figure 23). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: Number 2 general-purpose, lithium-base grease 1.
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 5 lug nuts that secure the wheel to the hub (Figure 26). Figure 27 1. Caliper bracket (brake assembly) 3. Flange-head bolts (3/8 x 1 inch) 2. Spindle 4. Remove the dust cap from the hub (Figure 28). Figure 26 1. Lug nut 3. Hub 2. Wheel 3.
8. Fill the cavity of hub 50 to 80% full of the specified grease (Figure 30). 9. Assemble the inboard bearing onto the race at the inboard side of the hub and install the seal (Figure 30). 10. Repeat steps 1 through 9 to the bearings for the other hub. Installing the Hub and Rotor 1. Apply a light coat of the specified grease to the spindle (Figure 31). Figure 29 1. Hub and rotor assembly 2. Spindle 7. Wipe clean the spindle with a rag. 8.
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 100 hours Replace the air filter element sooner if it dirty or damaged. Every 200 hours Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Figure 32 1. Dust cap Checking the Filter 3. Cotter pin 1. Raise the cargo box and secure it with the prop rod; refer to Raising the Cargo Box (page 17). 2. Nut retainer 2.
Replacing the Air Filter Servicing the Engine Oil 1. Remove the air-filter element; refer to steps 1 through 5 in Checking the Filter (page 30). Note: Change the oil and oil filter more frequently when operating conditions are extremely dusty or sandy. 2. Inspect the new filter for shipping damage. Note: Check the sealing end of the filter. Oil Type: Detergent oil (API service CH-4, CI-4, CJ-4, or higher) Important: Do not install a damaged filter. Viscosity: See the table below 3.
10. Add the oil slowly and check the level often during this process. Note: Do not overfill the engine with oil. 11. Install the oil-fill cap and dipstick firmly in place. Changing the Oil Filter Service Interval: Every 150 hours/Yearly (whichever comes first) Change the oil twice as often during special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions. 1. Drain the oil from the engine; refer to steps 1 through 7 in Changing the Oil (page 31). 2.
Fuel System Maintenance Electrical System Maintenance Inspecting Fuel Lines and Connections Servicing the Battery Battery voltage: 12 volt with 540 cold cranking amps at -18° C (0° F). Service Interval: Every 400 hours/Yearly (whichever comes first) WARNING Inspect the fuel lines, fittings, and clamps for signs of leaking, deterioration, damage, or loose connections.
Installing the Battery WARNING Battery terminals or metal tools could short against metal vehicle components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 1. Align the battery to the battery tray of the machine (Figure 38). • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the vehicle. 2. Secure the battery to the battery tray with the battery clamp, carriage bolt, and locknut (Figure 38).
Replacing the Fuses Maintaining the Headlights There are 7 fuses in the electrical system. They are located beneath the dash on the driver's side (Figure 39). Replacing the Bulbs Alarm/Power Point 10 A Engine 10 A Headlights 10 A Machine fuse 15 A Lift 15 A Rear lift 15 A Horn 30 A CAUTION The halogen bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury. Always all enough time to for the bulbs to cool before replacing them.
5. Insert the new lamp assembly and headlight housing and align the tabs in the lamp assembly with the slots in the headlight housing (Figure 40). 7. Secure the headlight assembly with the washers and speed clips that you removed in step 4. 8. Connect the electrical connector for the harness to the connector of the lamp assembly (Figure 41). Note: Take care not to touch the halogen lamp when installing the new light bulb. 9.
Drive System Maintenance Maintaining the Tires 1 Service Interval: Every 100 hours—Check the condition of the tires and rims. Every 100 hours—Torque the wheel-lug nuts. 1. Inspect the tires an rims for signs of wear and damage. Note: Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. 2 2. Torque the wheel-lug nuts to 61 to 88 N-m (45 to 65 ft-lb).
3 Figure 45 1. Jam nut 1 2. Tie rod 8. Rotate both tie rods to move the front of the tire inward or outward. 2 9. Tighten the tie rod jam nuts when the adjustment is correct. G014994 Figure 43 1. Shock-absorber spring 10. Ensure that there is full travel of the steering wheel in both directions. 3. Spring length 2. Collar 4. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. Checking the Transaxle Oil Level 5.
Changing the Transaxle Oil Service Interval: Every 800 hours/Yearly (whichever comes first) Oil Type: SAE 10W30 (API service SJ or higher) Oil Capacity: 1.4 L (1.5 qt) 1. Position the vehicle on a level surface, set the parking brake, rotate the On/Off switch to the Off position, and remove the key. Figure 48 2. Wipe the area around the fill and drain plugs clean with a rag (Figure 47). 1. Oil fill 8. Install and tighten the fill plug and gasket into the fill-plug hole of the transmission (Figure 47).
Inspecting the Primary Drive Clutch Service Interval: Before each use or daily Clutch operation should be monitored daily for proper shifting. If shifting is sticky or sluggish, or the clutch does not return completely to neutral when idling, the clutch requires a simple cleaning. Note: Focus debris removal in and around moving parts. 1. Stop the engine, remove the key, and set the parking brake. 2. Raise and latch the cargo box. 3.
Cooling System Maintenance 6. Remove any remaining debris using a fast-drying contact cleaner or brake cleaner. Note: Remove the debris in and around moving parts. 7. If debris or buildup exists around the belt or along the clutch shaft, use a fine abrasive pad or a similar product to remove it. Cleaning the Engine Cooling Areas 8. Install the spring, clutch cover, and flange-head bolts. Service Interval: Every 100 hours 9. Torque the bolts to 12-13.5 N-m (105-120 in-lb).
Brake Maintenance 3. Replace the fill cap and remove the radiator overflow tank cap (Figure 52). Note: Never leave both caps off at the same time. This will adversely affect the filling of the tank. Inspecting the Brakes Service Interval: Every 100 hours 4. Fill with coolant to the bottom of the filler neck. Do not overfill. Replace the radiator overflow tank cap and clean any spills. Brakes are a critical safety component of the vehicle.
A. Loosen the rear-jam nut (Figure 54) for the threaded adjuster of the parking-brake cable 1 turn. 4. Tighten the set screw and install the hand grip (Figure 53). Adjusting the Brake Cables 1. Remove the hand grip from the parking brake (Figure 53). 2. Loosen the set screw (Figure 53) securing the brake-adjustment knob to the parking-brake lever, release the parking brake, and loosen the brake-adjustment knob. B. Tighten the forward jam nut (Figure 54). C.
Belt Maintenance Replacing the Drive Belt 1. Raise the cargo box; refer to Raising the Cargo Box (page 17). 2. Shift the transmission into Neutral, set the parking brake, shut off the engine, and remove the ignition key. 3. Rotate and route the belt over the secondary clutch (Figure 55). 4. Remove the belt from the primary clutch (Figure 55). Servicing the Drive Belt New belts must be broken in before they will shift properly. A belt will brake in within the first 2 hours of normal operation.
Chassis Maintenance Cleaning Adjusting the Cargo-box Latches Washing the Vehicle The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the vehicle. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis. Important: Pressurized water is not recommended when washing the machine.
Storage 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine cylinder head fins and blower housing. Important: You can wash the machine with mild detergent and water. Do not use high-pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
