Form No. 3372-150 Rev B Workman® MDX-D Utility Vehicle Model No. 07359—Serial No. 312000001 and Up Model No. 07359TC—Serial No. 312000001 and Up G014966 To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This machine is a utility vehicle intended to be used by professional, hired operators in commercial applications. It is primarily designed for the transport of implements used in such applications. This vehicle allows for the safe transport of an operator and one passenger in the identified seats. The bed of this vehicle is not suitable for any riders. This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Servicing the Battery...............................................26 Drive System Maintenance .........................................28 Checking and Adjusting Neutral ...............................28 Inspecting the Tires ................................................29 Adjusting Front Wheel Toe-In and Camber ................29 Inspecting the Primary Drive Clutch .........................30 Maintaining the Primary Drive Clutch .......................31 Changing the Transaxle Fluid ..........
Safety Not all of the attachments that adapt to the Workman are covered in this manual. See the specific Operator’s Manual provided with each attachment for additional safety instructions. Read these manuals. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.
• • • – Use an approved fuel container. – Do not remove the cap from the fuel tank when the engine is hot or running. – Do not smoke while handling fuel. – Fill the fuel tank outdoors and to about one inch below the top of tank (bottom of filler neck). Do not overfill. – Wipe up any spilled fuel. Operate the vehicle only outdoors or in a well ventilated area. Use only an approved nonmetal, portable fuel container. Static electric discharge can ignite fuel vapors in a ungrounded fuel container.
• Sound pressure level was determined according to the procedures outlined in EN ISO 11201. – Set parking brake. – Remove key from ignition. Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter. Hand-Arm Vibration Measured vibration level for right hand = 1.25 m/s2 Maintenance Measured vibration level for left hand = 1.36 m/s2 • Before servicing or making adjustments to the machine, Uncertainty Value (K) = 0.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6581 1. Warning—read the Operator's Manual. 2. Fire hazard—before fueling, stop the engine. 3. Warning—do not operate this machine unless you are trained. 4.
99-7345 1. Warning—read the Operator's Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 106-5976 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 1. Engine coolant under pressure 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 106-6755 99-7952 1. Choke 2. Reverse 1.
115-2412 1. Warning—read the Operator's Manual; no storage. 117-4955 1. Warning—read the Operator's Manual; wear the seat belt when seated in the operator's position; avoid tipping the machine. 2. Warning—wear hearing protection. 120-0627 1. Cutting/dismemberment hazard, fan—stay away from moving parts, keep all guards and shields in place. 120-4837 1. Read the Operator's Manual for information on fuses. 2. Alarm/power point, 10A 6. Lift, 15A 3. Engine, 10A 7. Rear lift, 15A 4. Headlights, 10A 8.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07359TC only). 2 Operator's Manual Engine Operator's Manual Parts Catalog Safety Training material Registration Card Predelivery Inspection Form Certificate of Quality Key 1 1 1 1 1 1 1 2 Read the Operator's Manual and view the training material before operating the machine.
2 Reading the Manual and Viewing the Safety Training Material Parts needed for this procedure: 1 Operator's Manual 1 Engine Operator's Manual 1 Parts Catalog 1 Safety Training material 1 Registration Card 1 Predelivery Inspection Form 1 Certificate of Quality 2 Key Procedure • Read the Operator's Manual and Engine Operator's Manual. • View the safety training material. • Fill out the registration card. • Complete the Predelivery Inspection Form. • Review the Certificate of Quality.
Product Overview 2 3 1 5 6 4 G014967 7 Figure 4 1. Hood strap 3. Cargo box 5. Fuel cap 2. Parking brake 4. Cargo box release lever 6. Gear shift selector Controls 7. Towing tongue increases ground speed. Releasing the pedal will slow the vehicle. Maximum forward speed is 16 MPH (26 km/h). Brake Pedal The brake pedal is used to stop or slow the vehicle (Figure 5). CAUTION Brakes can become worn or can be incorrectly adjusted resulting in personal injury.
Engine Temperature Light Important: Always stop the vehicle before changing gears. If the engine temperature light is on, the engine is overheating (Figure 6). Stop the engine and allow the unit to cool down. Check the coolant level and the belts to the fan and water pump. Fill the coolant as required and replace any worn or slipping belts. If the problem persists, contact your Authorized Toro Dealer for diagnostics and repair.
2 1 G009193 Figure 8 1. Hip restraint 2. Passenger hand hold Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 1300 lb (590 kg) Rated capacity (on level ground) 1650 lb (749 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation 1 Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Pre-Starting Checks Check the following items each time you begin using the vehicle for the day: 2 • Check the tire pressure.
Higher pressures should be used for heavier payloads at higher speeds. Do not exceed the maximum pressure. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. Adding Fuel The engine runs on clean, fresh diesel fuel with a minimum cetane rating of 40. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.
Operating the Cargo Box 4. Fill the tank to about 1 inch (25 mm) below the top of tank, (bottom of the filler neck). This space in the tank allows fuel to expand. Do not overfill. Raising the Box 5. Install the fuel tank cap securely. Wipe up any fuel that may have spilled. WARNING Checking the Transmission Oil Level Driving the vehicle with the cargo box raised may cause the vehicle to tip or roll easier. The box structure may become damaged if you operate the vehicle with the box raised.
Lowering the Box WARNING The weight of the box may be heavy. Hands or other body parts could be crushed. Keep hands and other body parts clear when lowering the box. Pull the prop rod out of the detent slot and lower the box until it latches into place. Figure 14 Adjusting the Box Latches 1. Tailgate latch If the box latch does not latch tightly, vibrating up and down as you drive the vehicle, you can adjust the latch posts to make the latches fit snugly.
Material 1. Remove the drive belt; refer to Replacing the Drive Belt in the Belt Maintenance section in Maintenance. Max. cargo box capacity (on level ground) Gravel, dry 3/4 full (approx.) Gravel, wet 1/2 full (approx.) 2. Affix a tow line to the tongue on the front of the frame (Figure 16). Sand, dry 3/4 full 3. Put the vehicle in neutral and release the parking brake. Sand, wet 1/2 full Wood Full Bark Full Earth, packed 3/4 full (approx.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt. After the first 50 hours • Change the engine oil. Before each use or daily Every 50 hours Every 100 hours • • • • • • • Check the engine oil. Check the tire pressure. Check the transmission oil level. Check gear shift operation.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check clutch operation. Check tire pressure. Check fluid leaks. Check instrument operation.
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. Figure 17 1.
Lubrication Engine Maintenance Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Servicing the Air Cleaner Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Grease Type: Number 2 General Purpose Lithium Base Grease Ensure the cover is sealing around the air cleaner body.
3. Raise the bed and secure it with the prop rod. 3. Clean the dirt ejection port located in the removable cover (Figure 22). Remove the rubber outlet valve from the cover, clean the cavity and replace the outlet valve. 4. Disconnect the battery cables. 5. Remove the drain plug (Figure 24) and let the oil flow into a drain pan. When the oil stops, install the drain plug. 4.
Fuel System Maintenance Electrical System Maintenance Inspecting Fuel Lines and Connections Replacing the Fuses There are 7 fuses in the electrical system. They are located beneath the dash on the driver's side (Figure 26). Service Interval: Every 400 hours Check the fuel lines and connections every 400 operating hours or yearly, whichever occurs first. Inspect them for deterioration, damage, or loose connections.
Replacing the Bulbs 2 CAUTION G009198 1 The halogen bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury. 6 Always all enough time to for the bulbs to cool before replacing them. Use care whenever handling the bulb. 3 5 4 Figure 27 CAUTION 1. Headlight Any surface contamination can damage the headlight bulb and leading to its failure or explosion creating a serious safety hazard.
Always keep the battery clean and fully charged. Use a paper towel to clean the battery and battery box. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda. Apply a light coating of grease to the battery terminals to prevent corrosion. 1. Set the battery into the battery holder box so the battery posts are away from the vehicle frame. 2. Install the battery hold down and secure it with fasteners removed previously.
Charging the Battery Drive System Maintenance Important: Always keep the battery fully charged (1.260 specific gravity). This is especially important to prevent battery damage when the temperature is below 32 degreesF (0 degreesC). Checking and Adjusting Neutral 1. Remove the battery from the machine; refer to Removing the Battery. 2. Connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a rate of 3 to 4 amp for 4 to 8 hours (12 volts). Do not overcharge the battery.
Adjusting Front Wheel Toe-In and Camber Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel toe-in and camber. Important: You will need to obtain tool number TORO6010 from your Toro Distributor to perform this procedure The toe-in should be 0-1/4 inch (0-6 mm) and the camber should be 0+1/2 degree, i.e., the bottom of the wheel rims angled in 0.09 inch (2.
G009235 2. Measure from the same part of the rim on the top and bottom of the tire to the square (Figure 30). The distance of the bottom measurement should be 0.09 inch (2.3 mm) larger than the top measurement. Complete the measurement on both front tires before adjusting. 1 2 Complete the following procedure for each tire that needs adjusting: A. Using tool TORO6010, rotate the collar on the shock absorber to change the length of the spring (Figure 31). 3 Figure 32 1. Tire center line-back 2.
Note: Remaining debris may be removed using a fast drying contact cleaner. 2. Remove the drain plug from the right side of the reservoir (Figure 35) and let the fluid flow into a drain pan. Install and tighten the plug when the fluid stops draining. Maintaining the Primary Drive Clutch Note: Dispose of the used oil at a certified recycling center. Service Interval: Every 200 hours—Clean the primary drive clutch (more often in dusty or muddy conditions).
Cooling System Maintenance 3. Replace the fill cap and remove the radiator overflow tank cap (Figure 37). Note: Never leave both caps off at the same time. This will adversely affect the filling of the tank. Cleaning the Engine Cooling Areas 4. Fill with coolant to the bottom of the filler neck. Do not overfill. Replace the radiator overflow tank cap and clean any spills.
Brake Maintenance Adjusting the Parking Brake Check the parking brake adjustment every 200 hours. Inspecting the Brakes 1. Pry the rubber cover off of the parking brake. Service Interval: Every 100 hours 2. Loosen the set screw securing the knob to the parking brake lever (Figure 39). Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety.
Belt Maintenance bracket, the belt will cause excessive vibration. If the bumper is too far from the engine bracket, the belt will cause harmful engine stress. To adjust the gap, loosen the 3 flange-head bolts securing the bracket to the frame and slide the bracket the appropriate distance. Once the gap is correct, tighten the 3 flange-head bolts. Servicing the Drive Belt New belts must be broken-in before they will shift properly. A belt will brake-in within the first two hours of normal operation.
Cleaning Storage Washing the Vehicle 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. 2. Clean dirt and grime from the entire machine, including the outside of the engine's cylinder head fins and blower housing. Important: You can wash the machine with mild detergent and water.
Schematics G017169 Electrical Schematic (Rev.
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The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
