Form No. 3356-404 Rev A Workman® e2060 and e2065 Utility Vehicles Model No. 07287—Serial No. 270000001 and Up Model No. 07288—Serial No. 270000001 and Up G004117 Register your product at www.Toro.
This manual uses 2 other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.
Contents Checking the Transaxle Oil Level ................................. 30 Brake Maintenance .................................... 30 Inspecting the Brakes......................... 30 Checking the Brake Fluid Level ................................. 30 Adjusting the Parking Brake ............... 31 Cleaning .................................................... 31 Washing the Vehicle........................... 31 Storage.............................................................. 32 Troubleshooting......
Safety • Never allow other adults to operate the vehicle without first reading and understanding the Operator’s Manual. Only trained and authorized persons should operate this vehicle. Make sure that all operators are physically and mentally capable of operating the vehicle. • This vehicle is designed to carry only you, the operator, and one passenger in the seat provided by the manufacturer. Never carry any other passengers on the vehicle.
The operator should keep both hands on the steering wheel whenever possible, and the passenger should use the hand holds provided. Keep your arms and legs within the vehicle body at all times. • Drive slower and turn less sharply when you are carrying a passenger. Remember your passenger may not be expecting you to brake or turn and may not be ready. • Always watch out for and avoid low overhangs such as tree limbs, door jambs, and over-head walkways.
make sure they work properly. If they do not, drive slowly while putting light pressure on the brake pedal. This will dry the brakes out. longer than stopping on level ground. If the vehicle must be stopped, avoid sudden speed changes, which may initiate tipping or rolling of the vehicle. Do not slam on the brakes when rolling backward, as this may cause the vehicle to overturn. • We strongly recommend installing the optional ROPS Kit when operating on hilly terrain.
Handling and Servicing Batteries • Position the weight of the load evenly from side to side. If you position the load toward one of the sides, the vehicle is more likely to tip over while turning. • Position the weight of a load evenly from front to back. If you position the load behind the rear axle, it will reduce the weight on the front wheels. This may result in a loss of steering control or cause the vehicle to tip over on hills or bumpy terrain.
• When not filling the batteries, keep the battery vent caps tight on the batteries. Never operate the vehicle if any of the vent caps are missing or damaged. • When removing or installing the batteries, do not allow the battery terminals to touch any metal parts of the vehicle. • Do not allow metal tools to short between the battery terminals and metal parts of the vehicle. Remove all jewelry and watches before servicing the batteries.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-7214 1. Horn 2. Headlights 4. 5. 3. Battery/hour meter 6. Light on, OK Light blinking, read the Operator’s Manual. Cargo bed lift 7. Rear lift 8. Forward 9. Reverse 104–7215 1. Warning—read the Operator’s Manual. 2. Explosion hazard—no re, open ames, or smoking around batteries. 3.
112-3049 1. Read the Operator’s Manual. 2. The maximum combined operator and passenger weight is 400 lb (181 kg). 3. The maximum cargo weight is 800 lb (362 kg). 4. The base weight of the vehicle is 1500 lb (680 kg). 5. The maximum gross vehicle weight is 2700 lb (1225 kg). 107-0295 1. Warning—read the Operator’s Manual for more information on batteries; batteries contain lead, do not discard; disconnect the power cord from power source before driving vehicle. 2.
107-0287 1. Vehicle fuse, 10A 2. For fuse service, read the Operator’s Manual. 3. 4. Open, 10A Accessory fuse, 10A Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. 2. No re, open ame, or smoking. 7. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. 5. Read the Operator’s Manual. 9. 10. Keep bystanders a safe distance from the battery.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Use Qty. Description 1 No parts required – Check the tire pressure. 2 Operator’s Manual Parts Catalog Safety Video Registration Card Predelivery Inspection Form Key 1 1 1 1 1 2 Read the Operator’s Manual and watch the video before operating the machine. Note: Determine the left and right sides of the machine from the normal operating position.
Product Overview 6 1 2 4 5 G005085 3 Figure 3 3. 4. 1. Steering wheel 2. Parking brake Towing tongue Charging receptacle 5. Cargo box release lever 6. Cargo box Controls Brake Pedal Accelerator Pedal The brake pedal is used to stop or slow the vehicle (Figure 4). The accelerator pedal (Figure 4) gives you the ability to vary ground speed of the vehicle. Pressing the pedal when the On/Off switch is on starts the motor. Pressing the pedal farther increases ground speed.
side. For detailed information on the battery meter, refer to Understanding and Using the Battery System in Operation, page 17. The hour meter is located at the bottom of the LCD screen. It logs operating hours whenever the key is in the On position and the vehicle is in motion. Figure 5 Vehicle Direction Switch 1. Parking brake lever Use this switch (Figure 6) to toggle between forward and reverse operation.
Figure 7 1. Supervisor speed limit switch Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 8). Figure 8 1. Passenger hand hold 2.
Specications Note: Specifications and design are subject to change without notice. Base weight 1500 lb (680 kg)* Rated capacity (on level ground) 1200 lb (544.5 kg)* total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation 2. Sit in the Operator’s seat, insert the key into the On/Off switch, and rotate the key clockwise to the On position. 3. Move the vehicle direction switch button to the desired position. 4. Release the parking brake. 5. Slowly step on the accelerator pedal to drive the vehicle. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section.
20% to 30% of the maximum charge level. A discharge this low is considered a deep discharge. Lead acid batteries produce electricity through a chemical reaction between coated lead plates and sulfuric acid. Charging a battery reverses the chemical reaction, allowing the battery to once again produce electricity. A battery is a perishable item that has a limited life time (Figure 9). When a battery is new, it requires a break-in period to establish efficient electrical production.
Important: To obtain maximum battery life, always charge the batteries when there are 2 or more bars visible on the screen. Depleting the batteries lower than 2 bars, especially on a regular basis, will reduce the life of the batteries. Figure 13 1. Lever 2. Pull the prop rod into the detent slot, securing the box (Figure 14). Figure 12 1. Battery icon 2. Warning light-ashing Operating the Cargo Box Raising the Box Figure 14 1.
Breaking in a New Vehicle To provide proper performance and long vehicle life, follow these guidelines for the first 100 operating hours: • Avoid hard braking situations for the first several hours of new vehicle break-in operation. New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in). Figure 15 1. Latch 2. Nut 3. • Refer to the Maintenance section for any special low hour checks. Latch post 2.
Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstruction on the road. Remove the seats or make sure that the seats are securely fastened in the detents. Figure 18 1. Towing tongue and tie down point Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. Figure 17 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval After the rst 25 operating hours Before each use or daily Maintenance Procedure • Check the front wheel toe-in and front suspension. • Check the tire pressure. • Charge the batteries. • Check the brake uid level. Every 25 hours • Clean the batteries. • Check the battery electrolyte level.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check unusual operating noises. Check tire pressure. Check uid leaks. Check instrument operation. Check accelerator operation. Check ride height and toe-in. Lubricate all grease ttings. Touch up damaged paint.
Lubrication will prevent any abrasive material from causing excessive wear. • Under frequent heavy duty operating conditions, lubricate all grease fittings. Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations.
Electrical System Maintenance battery life, charge the batteries whenever you are not using the vehicle. Depending on how discharged the batteries are, it may take up to 16 hours to charge the batteries to full capacity. Maintaining the Batteries Important: Lead-acid batteries do not develop a charge memory and do not need to be fully discharged before charging them. Fully discharging the batteries may damage them.
Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the vehicle and severe corrosion and deterioration may result. Also, overfilling the battery will reduce the life of the battery. Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands. 8. Replace the filler caps on all batteries.
5. Remove the battery retainers located between the batteries. 6. Remove all of the batteries and recycle them according to your local codes. 7. Install new batteries in the places vacated by the old batteries Note: Pay attention to the battery polarity when installing the new batteries (Figure 24). 8. Install the battery retainers and torque the nuts to 150 to 200 in-lb (17 to 22 N⋅m). 9. Connect the batteries together with the battery cables removed previously, as shown in Figure 24. Figure 25 1. 10.
5. Align the notch on the inside of the seal with the notch on the new headlight (Figure 26). Slide the seal onto the headlight until the seal is firmly in place. 1. Jack the front end of the vehicle off of the ground; refer to Jacking the Vehicle in Premaintenance Procedures, page 23. 2. Remove the travel limiting bolt (Figure 27). 6. Attach the headlight to the wire harness using the previously removed screws. 3. Loosen the centering bolts in the front A-arm (Figure 27). 7.
Note: The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken. If the vehicle will be run with medium to heavy loads most of the time, set the toe-in on the high side of the recommended amount. If it is going to be run with a light load most of the time, set the toe-in on the low side of the recommended amount. 1. Ensure that the front suspension is adjusted properly; refer to Adjusting the Front Suspension. Adjust if necessary. 2.
Brake Maintenance Inspecting the Brakes Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: Figure 30 1. Jam nut 2. Tie rod • Inspect the brake shoes for wear or damage. If the lining (brake pad) thickness is less than 1/16 inch (1.6 mm), the brake shoes should be replaced. 4.
Adjusting the Parking Brake Check the parking brake adjustment every 200 hours. 1. Pry the rubber cover off of the parking brake. 2. Loosen the set screw securing the knob to the parking brake lever (Figure 33). Figure 33 1. Parking brake lever 2. Knob 3. Set screw 3. Rotate the knob until a force of 30-35 lb (133-156 N) is required to actuate the lever. 4. Tighten the set screw and install the rubber cover. Cleaning Washing the Vehicle The vehicle should be washed as needed.
Storage 1. Position the machine on a level surface, set the parking brake, turn the machine Off, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
Troubleshooting Vehicle Status Light Flash Pattern Problem Possible Cause Corrective Action Always on 1. The system is functioning 1. None properly. 1 ash 1. The computer programming personality is out of range. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. 2 ashes 1. The accelerator pedal was pressed when the On/Off key was turned. 1.
Problem Possible Cause Corrective Action 4 ashes 1. The line contactor is not responding to commands. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. 5 ashes 1. The charger interlock switch is active. 1. Turn the On/Off key to the Off position, disconnect the charger, and turn the On/Off key to the On position. 6 ashes 1. Accelerator POT is out of adjustment. 1.
Schematics Electrical Schematic (Rev.
Electric Workman Vehicles The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro® Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs rst.
