Form No. 3355-948 Rev A Workman® e2050 Utility Vehicle Model No. 07280—Serial No. 250000001 and Up Register your product at www.Toro.
This manual uses 2 other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.
Contents Checking the Transaxle Oil Level ................................. 30 Brake Maintenance .................................... 31 Inspecting the Brakes......................... 31 Adjusting the Brake Pedal .................. 31 Cleaning .................................................... 31 Washing the Vehicle........................... 31 Storage.............................................................. 32 Troubleshooting................................................ 33 Schematics ..........
Safety • Never allow other adults to operate the vehicle without first reading and understanding the Operator’s Manual. Only trained and authorized persons should operate this vehicle. Make sure that all operators are physically and mentally capable of operating the vehicle. • This vehicle is designed to carry only you, the operator, and one passenger in the seat provided by the manufacturer. Never carry any other passengers on the vehicle.
The operator should keep both hands on the steering wheel whenever possible, and the passenger should use the hand holds provided. Keep your arms and legs within the vehicle body at all times. • Drive slower and turn less sharply when you are carrying a passenger. Remember your passenger may not be expecting you to brake or turn and may not be ready. • Always watch out for and avoid low overhangs such as tree limbs, door jambs, and over-head walkways.
make sure they work properly. If they do not, drive slowly while putting light pressure on the brake pedal. This will dry the brakes out. longer than stopping on level ground. If the vehicle must be stopped, avoid sudden speed changes, which may initiate tipping or rolling of the vehicle. Do not slam on the brakes when rolling backward, as this may cause the vehicle to overturn. • We strongly recommend installing the optional ROPS Kit when operating on hilly terrain.
Handling and Servicing Batteries • Position the weight of the load evenly from side to side. If you position the load toward one of the sides, the vehicle is more likely to tip over while turning. • Position the weight of a load evenly from front to back. If you position the load behind the rear axle, it will reduce the weight on the front wheels. This may result in a loss of steering control or cause the vehicle to tip over on hills or bumpy terrain.
• When not filling the batteries, keep the battery vent caps tight on the batteries. Never operate the vehicle if any of the vent caps are missing or damaged. • When removing or installing the batteries, do not allow the battery terminals to touch any metal parts of the vehicle. • Do not allow metal tools to short between the battery terminals and metal parts of the vehicle. Remove all jewelry and watches before servicing the batteries.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-7214 1. Horn 2. Headlights 4. 5. 3. Battery/hour meter 6. Light on, OK Light blinking, read the Operator’s Manual. Cargo bed lift 7. Rear lift 8. Forward 9. Reverse 104–7215 1. Warning—read the Operator’s Manual. 2. Explosion hazard—no re, open ames, or smoking around batteries. 3.
7-0356 1. Warning—do not touch moving objects, fan; do not touch the hot surfaces; read the Operator’s Manual. 104-7131 1. Read the Operator’s Manual. 2. The maximum combined operator and passenger weight is 400 lb. (181 kg.). 3. The maximum cargo weight is 800 lb. (362 kg). 4. The maximum gross vehicle weight is 2650 lb. (1202 kg). 99–7954 1. Warning—read the Operator’s Manual. 2. Falling hazard—do not carry passengers in the cargo bed. 3.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. 2. No re, open ame, or smoking. 7. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. 5. Read the Operator’s Manual. 9. 10. Keep bystanders a safe distance from the battery. Wear eye protection; explosive gases can cause blindness and other injuries Battery acid can cause blindness or severe burns. Flush eyes immediately with water and get medical help fast. Contains lead; do not discard.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Step Use Qty. Description 1 No parts required – Check the tire pressure. 2 Operator’s Manual Engine Operator’s Manual Parts Catalog Safety Video Registration Card Predelivery Inspection Form Key 1 1 1 1 1 1 2 Read the Operator’s Manual and watch the video before operating the machine. Note: Determine the left and right sides of the machine from the normal operating position.
Product Overview Figure 3 3. 4. 1. Steering wheel 2. Cargo box Towing tongue Cargo box release lever 5. Operator’s position Controls Brake Pedal Accelerator Pedal The brake pedal is used to stop or slow the vehicle (Figure 4). The accelerator pedal (Figure 4) gives the operator the ability to vary ground speed of the vehicle. Pressing the pedal starts the engine. Pressing the pedal farther increases ground speed. Releasing the pedal will slow the vehicle and the engine will stop running.
position to allow operation of the vehicle and accessories. After stopping the vehicle, rotate the key counterclockwise to the Off position. Remove the key before leaving the vehicle. computer communicates the status of the vehicle to you through the vehicle status light. Always check this light when you turn the On/Off switch to the On position (Figure 9) When there are no problems and the vehicle is operational, the light is on. When there is a problem, the light flashes.
Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 7). Figure 7 1. Passenger hand hold 2.
Specications Note: Specifications and design are subject to change without notice. Base weight 1450 lb (658 kg)* Rated capacity (on level ground) 1200 lb (544.5 kg)* total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation 2. Sit in the Operator’s seat, insert the key into the On/Off switch, and rotate the key clockwise to the On position. 3. Move the vehicle direction switch button to the desired position. 4. Slowly step on the accelerator pedal to drive the vehicle. Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section.
Lead acid batteries produce electricity through a chemical reaction between coated lead plates and sulfuric acid. Charging a battery reverses the chemical reaction, allowing the battery to once again produce electricity. A battery is a perishable item that has a limited life time (Figure 8). When a battery is new, it requires a break-in period to establish efficient electrical production. This break in period usually requires 20 to 50 discharge/charge cycles. Figure 9 1. Battery/hour meter 2.
Important: To obtain maximum battery life, always charge the batteries when there are 2 or more bars visible on the screen. Depleting the batteries lower than 2 bars, especially on a regular basis, will reduce the life of the batteries. Figure 12 1. Lever 2. Pull the prop rod into the detent slot, securing the box (Figure 13). Figure 11 1. Battery icon 2. Warning light-ashing Operating the Cargo Box Raising the Box Figure 13 1.
Breaking in a New Vehicle To provide proper performance and long vehicle life, follow these guidelines for the first 100 operating hours: • Avoid hard braking situations for the first several hours of new vehicle break-in operation. New brake linings may not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in). Figure 14 1. Latch 2. Nut 3. • Refer to the Maintenance section for any special low hour checks. Latch post 2.
Loose seats may fall off of the vehicle and trailer when transporting and land on another vehicle or become an obstruction on the road. Remove the seats or make sure that the seats are securely fastened in the detents. Figure 17 1. Towing tongue and tie down point Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. Figure 16 1.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval After the rst 25 operating hours Before each use or daily Maintenance Procedure • Check the front wheel toe-in and front suspension. • Check the tire pressure. • Charge the batteries. Every 25 hours • Clean the batteries. • Check the battery electrolyte level. Every 100 hours • • • • • Every 200 hours • Adjust the brake pedal.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air lter. Inspect engine cooling ns. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check uid leaks. Check instrument operation. Check accelerator operation.
Premaintenance Procedures Heavy Duty Operation Important: If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently: Figure 18 • Desert operation 1. Front jacking point • Cold climate operation (below 32 degrees F) • Trailer towing • Frequent operation on dusty roads • Construction work • After extended operation in mud, sand, water, or similar dirty conditions, have your brakes inspected and cleaned as soon as possible.
Warning CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Figure 20 Cleaning the Batteries Clean the batteries every day before use. 1. Ensure that all of the battery caps are tight. 2. Use a paper towel to clean the batteries. 3.
2. Connect the charger cord to the charging receptacle on the vehicle (located on the panel between the seats). 3. Plug the charger power cord into a 115 vac, 15 amp power outlet. While the batteries are charging, the green light on the charger will blink on and off. When the batteries are fully charged, the green light stops blinking and stays on. 4. Disconnect the cord from the power outlet. 5. Disconnect the charger from the vehicle. Important: Do not carry the charger on the vehicle.
13. Coat the battery terminals with Toro battery terminal protector. 14. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals. Storing the Batteries Charge the batteries fully before placing the vehicle into storage. Plug the charger into a wall outlet while the vehicle and batteries are in storage.
1. Set the parking brake, turn the vehicle off, and remove the key. curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. 2. Reach beneath the dash and push the headlight out of the hood. Check the wheels to ensure that they are mounted securely. Torque the center bolts on the front wheels to 135-165 ft-lb (183-224 NVm) and the front and rear lug nuts to 45-65 ft-lb (61-88 NVm). 3. Remove the screws attaching the wire harness to the headlight. 4.
Figure 26 1. Travel limiting bolt 2. Centering bolt 3. Ride height adjustment bolt Figure 27 1. 5. Rotate the front A-arm to the desired position (refer to the note below) and replace the ride height adjustment bolt (Figure 26). Left-hand A-arm 6. Torque the ride height adjustment bolt to 135-165 ft-lb (183-224 N⋅m). 7. Replace the travel limiting bolt (Figure 26). Note: The A-arms are made with rubber and have different spring rates.
Note: The driver should drive up to the measurement area and stay seated in the vehicle while the measurement is being taken. If the vehicle will be run with medium to heavy loads most of the time, set the toe-in on the high side of the recommended amount. If it is going to be run with a light load most of the time, set the toe-in on the low side of the recommended amount. Figure 29 1. Jam nut 1. Ensure that the front suspension is adjusted properly; refer to Adjusting the Front Suspension.
Brake Maintenance 4. Disconnect the spring from the end of the brake rod (Figure 31). Inspecting the Brakes 5. Press the brake pedal down fully to raise the brake lever. Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: • Inspect the brake shoes for wear or damage.
Storage 1. Position the machine on a level surface, set the parking brake, turn the machine Off, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the engine’s cylinder head fins and blower housing. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
Troubleshooting Vehicle Status Light Flash Pattern Problem Possible Cause Corrective Action Always on 1. The system is functioning 1. None properly. 1 ash 1. The computer programming personality is out of range. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. 2 ashes 1. The accelerator pedal was pressed when the On/Off key was turned. 1.
Problem Possible Cause Corrective Action 4 ashes 1. The line contactor is not responding to commands. 1. Turn the On/Off key to the Off position, wait a few seconds, and turn the On/Off key to the On position. If the condition continues, refer to your Authorized Service Dealer. 5 ashes 1. The charger interlock switch is active. 1. Turn the On/Off key to the Off position, disconnect the charger, and turn the On/Off key to the On position. 6 ashes 1. Accelerator POT is out of adjustment. 1.
Schematics Electrical Schematic (Rev.
Electric Workman Vehicles The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro® Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs rst.
