Form No. 3367-861 Rev D Workman® MD and MDX Utility Vehicle Model No. Model No. Model No. Model No. 07266TC—Serial No. 311000001 and Up 07273—Serial No. 311000001 and Up 07273TC—Serial No. 311000001 and Up 07279—Serial No. 311000001 and Up G014966 Register at www.Toro.com.
This machine is a utility vehicle intended to be used by professional, hired operators in commercial applications. It is primarily designed for the transport of implements used in such applications. This vehicle allows for the safe transport of an operator and one passenger in the identified seats. The bed of this vehicle is not suitable for any riders. This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet.
Contents Replacing the Fuel Filter..........................................29 Electrical System Maintenance ....................................30 Replacing the Fuses ................................................30 Replacing the Headlights .........................................30 Servicing the Battery...............................................31 Drive System Maintenance .........................................33 Checking and Adjusting Neutral ...............................
Safety • Never allow children to operate the vehicle. Anyone who Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
Operation or stop early enough so that other people know what you plan to do. Obey all traffic rules and regulations. WARNING – The electrical and exhaust systems of the vehicle can produce sparks capable of igniting explosive materials. Never operate the vehicle in or near an area where there is dust or fumes in the air which are explosive. Engine exhaust contains carbon monoxide, which is an odorless, deadly poison that can kill you. Do not run engine indoors or in an enclosed area.
Operating on Hills WARNING Sudden changes in terrain may cause abrupt steering wheel movement, possibly resulting in hand and arm injuries. WARNING Operating the vehicle on a hill may cause tipping or rolling of the vehicle, or the engine may stall and you could lose headway on the hill. This could result in personal injury. • Reduce your speed when operating on rough terrain and near curbs.
Model 07266TC and 07279 WARNING The weight of the box may be heavy. Hands or other body parts could be crushed. – Keep hands and other body parts clear when lowering the box. – Do not dump materials on bystanders. Sound Pressure This unit has a guaranteed sound power level of 96 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in EN ISO 11094. • Never dump a loaded cargo box while the vehicle is • • • • sideways on a hill.
Uncertainty Value (K) = 0.5 m/s2 Measured values were determined according to the procedures outlined in EN 1032. Measured values were determined according to the procedures outlined in EN 1032. Whole Body Vibration Measured vibration level = 0.42 m/s2 Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 117-5001 7. Horn 1. Warning—read the Operator's Manual. 2.
112-3325 99-7345 4. Headlights, 15A 1. Read the Operator's Manual for fuse information. 2. Lift/gate, 30A 1. Warning—read the Operator's Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 5. Machine fuse, 20A 3. Horn/power point, 10A 4. Crushing hazard, cargo box—use the prop rod to support the cargo bed 115-7739 1. Falling, crushing hazard, bystanders—no riders on machine. 115-2412 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel 1 Install the steering wheel (Model 07266TC and 07273TC only). 2 No parts required – Activate the battery (Model 07266TC and 07273TC only).
Note: This procedure is only necessary for batteries in Model No. 07266TC and 07273TC. 3 If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte, and charged. Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet. 1. Locate the battery on the right side of the machine, behind the passenger seat. Remove the battery cover. Reading the Manual and Viewing the Safety Training Material 2.
Product Overview 2 3 1 5 6 4 G014967 7 Figure 4 1. Hood strap 3. Cargo box 5. Fuel cap 2. Parking brake 4. Cargo box release lever 6. Gear shift selector Controls 7. Towing tongue Releasing the pedal will slow the vehicle and the engine will stop running. Maximum forward speed is 16 mph (26 km/h). Brake Pedal The brake pedal is used to stop or slow the vehicle (Figure 5). CAUTION Brakes can become worn or can be incorrectly adjusted resulting in personal injury.
Hour Meter to keep the engine running smoothly. As soon as possible, push the control in to the Off position. A warm engine requires little or no choking. The hour meter (Figure 7) indicates the total number of hours the engine has run. The hour meter starts to function whenever the accelerator is pressed. Oil Light The oil light warns the operator if the engine oil level drops below a safe level (Figure 7).
Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 9). 2 1 G009193 Figure 9 1. Hip restraint 2.
Specifications Note: Specifications and design are subject to change without notice. MD MDX Base weight Dry 1200 lb (544 kg) Rated capacity (on level ground) 1250 lb (567 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.7 kg) passenger, load, trailer tongue weight, gross trailer weight, accessories, and attachments 1650 lb (749 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Pre-Starting Checks Figure 10 Model numbers 07266TC and 07279 Check the following items each time you begin using the vehicle for the day: 1. Oil dipstick and fill spout • Check the tire pressure.
Checking the Tire Pressure DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. Service Interval: Before each use or daily Check the tire pressure every 8 hours or daily to ensure proper levels. The air pressure range in the front and rear tires is 8–22 psi (55–103 kPa).
Parking the Vehicle 4. Fill the tank to about 1 inch (25 mm) below the top of tank, (bottom of the filler neck). This space in the tank allows gasoline to expand. Do not overfill. 1. Engage the parking brake and rotate the ignition key to Off. 5. Install the fuel tank cap securely. Wipe up any fuel that may have spilled. 2. Remove the key from the ignition switch to prevent accidental starting.
2 3 1 Figure 15 1. Latch 3. Latch post 2. Nut g014860 Figure 14 1. Lever 2. Prop rod 2. Turn the latch post clockwise until it is snug against the latch and then tighten the nut (Figure 15). 3. Detent slot 3. Repeat this procedure for the latch on the other side of the vehicle. 2. Pull the prop rod into the detent slot, securing the box (Figure 14). Operating the Tailgate Latches • To open the tailgate, pull outward and lift the latch up, then slowly lower the tailgate (Figure 16).
not be at optimum performance until several hours of use has caused the brakes to become burnished (broken-in). • Vary the vehicle speed during operation. Avoid fast starts and quick stops. • A break-in oil for engine is not required. Original engine oil is the same type specified for regular oil changes. • Refer to the Maintenance section for any special low hour Figure 17 checks. 1.
60% of the cargo weight in the front of the trailer. This places approximately 10% of the Gross Trailer Weight (GTW) on the tow hitch of the vehicle. The maximum cargo load shall not exceed 1250 lb (567 kg), including the GTW . For example, if the GTW = 400 lb (181.5 kg) then the maximum cargo load = 850 lb (386 kg) To provide adequate braking and traction, always load the cargo box when trailering. Do not exceed the GTW or GVW limits. Avoid parking a vehicle with a trailer on a hill.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the condition of the drive belt. • Check the tension of the starter generator belt. After the first 25 hours • Change the engine oil (Models 07266TC and 07279). • Change the engine oil. (Models 07273/TC). • Change the oil filter (Models 07273/TC).
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation.
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. Figure 19 1.
Lubrication Engine Maintenance Lubricate all of the bearings and bushings every 100 hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for heavy-duty operations. Servicing the Air Cleaner Check the air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Grease Type: Number 2 General Purpose Lithium Base Grease Ensure the cover is sealing around the air cleaner body.
2. After soaking the filter for 15 minutes, rinse it with clear water. Rinse the filter from the clean side to the dirty side. Important: To prevent damage to the filter element, the maximum water pressure must not exceed 40 psi. (276 kPa). 3. Dry the filter element using warm, flowing air at 160 degreesF (71 degreesC) maximum, or allow the element to air-dry. Important: Do not use a light bulb to dry the filter element because damage could result. • Compressed air method: 1.
special operating conditions; refer to Maintaining the Vehicle under Special Operating Conditions.) 1. Start the vehicle and let it run for a few minutes to warm the oil. 2. Park the machine on a level surface, set the parking brake, turn the ignition off, and remove the key. 3. Raise the bed and secure it with the prop rod. 4. Disconnect the spark plug wires and battery cables. 5. Remove the drain plug (Figure 27) and let the oil flow into a drain pan.
Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do not sand-blast, scrape, or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder. The result is usually a damaged engine. 6. Pour oil into the fill opening until the oil level is up to the Full mark on the dipstick. Add the oil slowly and check the level often during this process. Do not overfill. 7. Install the oil fill cap and dipstick firmly in place.
Fuel System Maintenance Inspecting Fuel Lines and Connections Service Interval: Every 400 hours Check the fuel lines and connections every 400 operating hours or yearly, whichever occurs first. Inspect them for deterioration, damage, or loose connections. Figure 31 1. Center electrode insulator 3. Air gap (not to scale) 2. Side electrode Replacing the Fuel Filter Service Interval: Every 800 hours Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced.
Electrical System Maintenance CAUTION Any surface contamination can damage the headlight bulb and leading to its failure or explosion creating a serious safety hazard. Replacing the Fuses Head light lamps should be handled without touching the clear quartz, either by using a clean paper towel or carefully holding the base. There are 3 fuses in the electrical system. They are located beneath the dash on the driver's side (Figure 33).
3. Install the new headlight through the opening in the bumper (Figure 34). Ensure the adjustment posts are lined up with the holes in the mounting bracket in the bumper. WARNING Incorrect battery cable routing could damage the vehicle and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Note: This procedure is only necessary for batteries in Model No. 07266TC and 07273TC. WARNING Charging the battery produces gasses that can explode. Check the electrolyte level every 50 operating hours or, if the machine is in storage, every 30 days. Never smoke near the battery and keep sparks and flames away from battery. 1. Locate the battery on the right side of the machine, behind the passenger seat. Remove the battery cover. 2. Remove the filler caps.
Drive System Maintenance Checking and Adjusting Neutral Service Interval: Every 100 hours When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral (Figure 35). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle. The following steps should be taken to make sure that the neutral shift lever operates the transaxle neutral correctly: Figure 36 1. Neutral bracket 4. 0.03-0.06 inch gap 2. Pull up 5.
Adjusting Front Wheel Toe-In and Camber 2. Measure from the same part of the rim on the top and bottom of the tire to the square (Figure 37). The distance of the bottom measurement should be 0.09 inch (2.3 mm) larger than the top measurement. Complete the measurement on both front tires before adjusting. Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel toe-in and camber.
G009235 1 2 2 3 Figure 39 1. Tire center line-back 2. Tire center line-front 3. Axle center line 1 Figure 41 4. If the measurement does not fall within 0-1/4 inch (0-6 mm), loosen the jam nuts at both ends of the tie rods (Figure 40). 1. Cover 2. Bolts 4. Thoroughly clean the inside of the cover and the inner workings of the clutch using compressed air. CAUTION The dust in the clutch will become airborne and could damage your eyes or you could inhale it causing breathing difficulties.
Cooling System Maintenance Cleaning the Engine Cooling Areas Service Interval: Every 100 hours Figure 42 1. Drain plug Clean the rotating screen, cooling fins, and external surfaces of the engine every 100 operating hours or more often under extremely dusty and dirty conditions. 2. Level indicator hole 3. Fill the reservoir (Figure 43) with approximately 1-1/2 qt. (1.4 liters) of SAE 10W30 motor oil or until the oil level is at the bottom of the level indicator hole (Figure 42).
Brake Maintenance 1. Pry the rubber cover off of the parking brake. 2. Loosen the set screw securing the knob to the parking brake lever (Figure 45). Inspecting the Brakes Service Interval: Every 100 hours Brakes are a critical safety component of the vehicle. As with all safety components, they should be closely inspected at regular intervals to ensure optimum performance and safety. The following inspections should be done every 100 hours: • Inspect the brake shoes for wear or damage.
Belt Maintenance Servicing the Drive Belt Checking the Drive Belt Service Interval: After the first 8 hours Every 200 hours Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter. Figure 47 1. Park the machine on a level surface, shift into Neutral, set the parking brake, turn the ignition off, and remove the key. 1. Primary drive clutch housing 4. Starter generator belt 2. Drive belts 5. Generator pivot bracket 2.
Cleaning Storage 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine's cylinder head fins and blower housing. Washing the Vehicle The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. Important: Pressurized water is not recommended when washing the machine.
11. Use the electric starter to crank the engine and distribute the oil inside the cylinder. 12. Install the spark plugs and tighten to recommended torque; refer to Changing Spark Plugs in the Engine Maintenance section in Maintenance. Note: Do not install the wire on the spark plug(s). 13. Remove the battery from the chassis, check the electrolyte level, and charge it fully; refer to Servicing the Battery in the Electrical System Maintenance section in Maintenance.
PK R 3 4 41 Y G009199 Electrical Schematic (Rev.
Notes: 42
Notes: 43
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
