Form No. 3442-280 Rev A Greensmaster® eTriFlex 3370 Traction Unit Model No. 04590—Serial No. 408000000 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Contents Recommended Maintenance Schedule(s) ........... 37 Daily Maintenance Checklist............................. 38 Pre-Maintenance Procedures .............................. 38 Raising the Machine ......................................... 38 Raising the Hood .............................................. 40 Electrical System Maintenance ........................... 40 Electrical System Safety ................................... 40 Disconnecting or Connecting Power to the Machine ........................
Safety and Instructional Decals Safety This machine has been designed in accordance with EN ISO 5395 (when you complete the setup procedures) and ANSI B71.4-2017. Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. General Safety This product is capable of amputating hands and feet and of throwing objects.
decal133-8061 133-8061 decal137-8127 137-8127 1. Attention—do not spray with high-pressure water. decal137-8037 137-8037 1. Read the Operator’s Manual for fuse information. 2. Cutting unit—1 4. Cutting unit—3 decal137-9712 137-9712 5. 3-wheel-drive kit 3. Cutting unit—2 1. Warning—read the Operator’s Manual. 3. Explosion hazard—do not open the battery; do not use a damaged battery. 2. Warning—keep at temperatures below 65° C (149° F). 4.
decal139-8320 decal139-8321 139-8320 139-8321 1. Warning—all operators 4. Warning; tipping should read the Operator’s hazard—drive slowly Manual and be trained when turning; do not turn before operating the sharply while traveling machine. fast. 2. Thrown object 5. Warning—engage the hazard—keep bystanders parking brake, shut off away. the engine, and remove the key before leaving the machine. 3.
decal139-8471 139-8471 1. Keep the battery at temperatures between 0° to 45° C (32° to 113° F) when charging; read the Operator’s Manual. 2. Warning—read the Operator’s Manual before performing maintenance, disconnect the main power connectors, connect the battery to the charging connector and do not operate the machine, disconnect the battery from the charging connector, and connect the main power connectors to operate the machine. decal139-8554 139-8554 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 12 Description Use Qty. Roll bar assembly Hex-head bolt (3/8 x 1-1/2 inch) Nut (3/8 inch) 1 8 8 Install the roll bar. Seat Kit (order separately; contact your authorized Toro distributor) 1 Install the seat. Service decal (Part Number 137-8052) 1 Install the service decal.
1 2 Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: 1 Roll bar assembly 8 Hex-head bolt (3/8 x 1-1/2 inch) 8 Nut (3/8 inch) 1 Seat Kit (order separately; contact your authorized Toro distributor) Procedure Procedure 1. Remove the top crate support from the crate. 2. Remove the roll bar from the crate. 3.
2. Install the wheel to the steering shaft using the washer and locknut (Figure 6). 3. Torque the locknut to 27 to 35 N∙m (20 to 26 ft-lb). 4. Install the cap to the wheel (Figure 6). 5 Installing the Grass-Basket Hooks g277097 Figure 5 Standard Seat (Model 04508) 1.
6 Installing the Cutting Units Parts needed for this procedure: 3 Cutting unit (order separately; contact your authorized Toro distributor) 3 Grass basket 3 Electric counterweight 6 Capscrew 3 O-ring g036342 Figure 9 1. Capscrew Procedure 3. Existing counterweight 2. Electrical counterweight 1. Prepare the cutting units for installation; refer to your cutting unit Operator’s Manual. 2. Apply grease to the inside spline of the drive coupler. 3.
9 Installing the CE Decals If Required (CE-Compliant Countries) Parts needed for this procedure: 1 Production year decal 1 CE warning decal (Part Number 139-8321) 1 CE mark decal (Part Number 93-7252) Procedure If you use this machine in a country that complies to CE standards, install the following decals: g293202 Figure 10 • Production year decal and CE mark decal: 1. Main-power connectors apply the decals on the frame tube below the seat and serial plate; refer to Figure 11.
12 Charging the Batteries No Parts Required Procedure g235881 Figure 12 Charge the batteries; refer to Charging the Lithium-Ion Batteries (page 35). 1. CE warning decal 10 Reducing the Tire Pressure No Parts Required Procedure The tires are overinflated at the factory for shipping purposes. Reduce the pressure to the proper levels before turning on the machine; refer to Checking the Tire Pressure (page 44).
Controls Product Overview g267033 Figure 14 1. Function-control switch 2. Lift/lower joystick 3. InfoCenter 4. Key switch g289915 Figure 13 1. Grass basket 6. Operator’s seat 2. Traction pedal 7. Roll bar 3. Brake pedal 8. Hood 4. Console 5. Steering wheel Key Switch The key switch has 2 positions: ON and OFF (Figure 15). 9. Battery tray Use the key switch to turn on or shut off the machine; refer to Turning On the Machine (page 27) and Shutting Off the Machine (page 30). 10.
You can shift from MOW to TRANSPORT or TRANSPORT to MOW (not to NEUTRAL) while the machine is in motion; no damage will result You can move the switch from TRANSPORT or MOW to NEUTRAL and the machine will come to a stop. If you try to switch from NEUTRAL to MOW or TRANSPORT while the pedal is not in the NEUTRAL position, an advisory occurs. Lift/Lower Joystick The lift/lower joystick (Figure 14) raises or lowers the cutting units.
g292767 Figure 20 1. Front left cutting motor 3. Center cutting-unit motor 2. Front right cutting-unit motor g236365 Figure 18 1. Parking brake • Traction information screen (Figure 21): shows the current steering angle and the amperage allotted to each traction motor. 2. Brake pedal Parking Brake Use the parking brake (Figure 18) to prevent the machine from moving. To engage the parking brake, push down on the brake pedal and press the top forward to latch.
InfoCenter Icon Description (cont'd.) Parking-brake indicator—indicates when the parking brake is engaged Function-control switch is in the NEUTRAL position. PTO is engaged Stop or shutdown Key switch g020650 Figure 22 1. Indicator light 3. Middle button 2. Right button 4. Left button PIN code CAN bus • Left Button, Menu Access/Back Button—Press this InfoCenter button to access the InfoCenter menus. You can use it to back out of any menu you are currently using.
Service Understanding the InfoCenter Menu Items To access the main menu, press any button while at the main, CU motor, or traction information screen, Menu Item Description HOURS Lists the total number of hours that the key, reels, and backlap have been on. COUNTS Lists the number of mows, tap-offs, and backlaps. BACKLAP Engages/disengages the cutting-unit backlap procedure (when you engage this procedure, you can disengage the mode with this setting or by moving the key to the OFF position).
Settings (cont'd.) About (cont'd.) MAX MOW Sets the maximum machine speed while mowing. MAX TRANSPORT MAX REVERSE SLOW & TURN PRECHARGE Sets the maximum machine speed while transporting. Lists the software part number and the revision version for the precharge controller. BATTERY Sets the maximum machine speed while moving the machine in reverse. Lists the software part number and the revision version for the battery. CAN BUS Enables or disables the slow and turn function.
After you set the PIN code, rotate the key switch to the OFF position and back to the ON position to enable and save this feature. Note: Rotate the key switch to the OFF position and then to the ON position to lock the protected menu. Setting the Machine Configuration Passcode You can set a passcode on the InfoCenter so that an operator cannot access specific InfoCenter screens without it. Refer to Understanding the InfoCenter Menu Items (page 18) for the InfoCenter screens that are passcode-protected. 1.
Electrical Specifications Table Voltage 48V Current DC ( Amp Hours 213.6 AH IP Rating IP 65 ) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com or a list of all approved attachments and accessories.
Operation Before Operation Before Operation Safety General Safety • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics. • Become familiar with the safe operation of the g289940 Figure 25 equipment, operator controls, and safety signs. 1. Center cutting unit • Engage the parking brake, shut off the machine, 3. Front right cutting unit 2.
• Disabling an equipped 3-Wheel-Drive Kit; refer Mowing Reel Speed Options (cont'd.) to Disabling an Equipped 3-Wheel-Drive Kit (page 24). Battery-reserve capacity; refer to Setting the Battery-Reserve Capacity (page 25). • Note: Each setting is passcode-protected. You may need to enter a passcode to edit the settings. Adjusting the Tap-Off Delay Off 2 0.050 3 0.100 4 0.150 5 0.200 6 0.250 7 0.300 8 0.350 9 0.400 10 0.
Adjusting the Maximum Mowing Speed with the patent-pending Radius Dependent Speed™ (RDS) system. The RDS system is a clip-control and independent wheel-speed feature that varies the speeds of each reel motor and each traction motor to maintain a constant clip and reduce turf scrubbing in turns while cutting. Navigate to the MAX MOW option to adjust the maximum mowing speed. You can adjust the speed from 4.8 km/h (3.0 mph) to 8.0 km/h (5.0 mph) in increments of 0.3 km/h (0.2 mph).
Note: When you install the 3-Wheel-Drive Kit, the kit is automatically enabled. Dialog Messages (cont'd.) Setting the Battery-Reserve Capacity 116 Inhibit calibration. Parking brake is engaged 300 Return pedal to neutral 301 Center steering wheel. Continue? 302 Manually center rear wheel. Continue? 303 Steer rear wheel max left. Continue? 304 Steer rear wheel max right.
• Do not operate the machine while ill, tired, or • • • • g280422 • Figure 26 1. Bolt • 2. Tilt the steering wheel to a comfortable position. • 3. Tighten the bolts (Figure 26) to secure the steering-wheel assembly in your adjusted position. • • Performing Daily Maintenance • Service Interval: Before each use or daily • Before turning on the machine each day, perform the following procedures: • Check the reel-to-bedknife contact; refer to Checking the Reel-to-Bedknife Contact (page 49).
Breaking in the Machine • Keep the ROPS in safe operating condition by thoroughly inspecting it periodically for damage and keeping all the mounting fasteners tight. 8 hours of operation is required for the break-in period. • Replace all damaged ROPS components. Do not Since the first hours of operation are critical to future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected.
Driving the Machine without Mowing The safety-interlock system prevents the machine from moving unless: • The parking brake is disengaged. • Ensure that the cutting units are fully raised. • Sit in the seat, fasten the seat belt, disengage • You are seated in the operator's seat. • The function-control switch is in the MOW position the parking brake, and move the function-control switch to the TRANSPORT position to drive the machine without mowing.
updates this delay so that all three cutting units drop in a line. 4. Overlap a minimal amount with the previous cut on return passes. Note: To assist in maintaining a straight line across the green and keeping the machine an equal distance from the edge of the previous cut, imagine a sight line approximately 1.8 to 3 m (6 to 10 ft) ahead of the machine to the edge of the uncut portion of the green (Figure 28). Include the outer edge of the steering wheel as part of the sight line; i.e.
Cutting the Periphery and Finishing the Job 1. machine to a designated battery-charging area and charge the batteries; refer to Charging the Lithium-Ion Batteries (page 35). Finish cutting the green by mowing the outer periphery. Change the direction of cutting from the previous mowing. Shutting Off the Machine 1. 2. Refer to Understanding the Radius-Dependent-Speed (RDS) System (page 23) to improve the after-cut appearance and reduce triplex ring. 3. 4.
Battery and Charger Safety • Ensure that the area is well ventilated while General • Improperly using or maintaining the battery • • • • • • • • • • • • • charger could result in injury. To reduce this potential, comply with the all safety instructions. Use only the supplied charger for battery charging. Confirm the voltage that is available in your country before using the charger.
Inspecting and Cleaning after Mowing Hauling the Machine After mowing, thoroughly wash the machine with a garden hose without a nozzle so that excessive water pressure does not contaminate and damage the seals, bearings, and electronics. Do not wash the electrical connections with water. • Use a full-width ramp for loading the machine into • Use care when loading or unloading the machine into a trailer or a truck. a trailer or a truck.
Towing the Machine DANGER When the actuator is released from the brake, the machine is able to free wheel. A free-wheeling machine can cause serious injury to bystanders. Note: Refer to Figure 30 for this procedure. If the machine is not being towed, engage the parking brake. 8. Have an assistant sit in the seat, fasten the seatbelt, and use the brake while you tow the machine. Note: This ensures that the machine is under control when you tow the machine. 9. Remove the chocks from the tires. 10.
Maintaining the Lithium-Ion Batteries • When storing the machine for more than 10 days, ensure that the machine is in a cool and dry location, out of sunlight, rain, and wet conditions, and at least 50% charged. WARNING • If you are mowing in hot conditions or in sunlight, the battery may overheat. If this happens, a high-temperature alert will appear on the InfoCenter. In this condition, the cutting units are disengaged and the machine slows down.
Understanding the Lithium-Ion Battery Charger DANGER Contact with water while charging the machine could cause electric shock, causing injury or death. Refer to Figure 32 for an overview of the battery-charger displays and cords. • Do not handle the plug or the charger with wet hands or while standing in water. • Do not charge the batteries in the rain or in wet conditions. Important: Check the power supply cord periodically for holes or cracks in the insulation. Do not use a damaged cord.
Recommended Temperature Range for Charging 9. Observe the charger to ensure that the batteries are charging. Charging range 0° to 45°C (32° to 113°F) Note: The battery-charging indicator light Low-temperature charging range (Reduced Current) -5° to 0°C (23° to 32°F) should be flashing and the charging-output indicator light should illuminate. High-temperature charging range (Reduced Current) 45° to 60°C (113° to 140°F) 10.
Maintenance • Disconnect the main-power connectors before Maintenance Safety • If possible, do not perform maintenance while the • Before you leave the operator’s position, do the • Support the machine with jack stands whenever performing maintenance. machine is running. Keep away from moving parts. following: you work under the machine. • Carefully release pressure from components with – Park the machine on a level surface. stored energy.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the instrument operation. Check the brake operation. Check the tire pressure. Check the reel-to-bedknife contact. Check the height-of-cut adjustment. Touch-up damaged paint. Wash the machine.
g286954 Figure 34 1. Foot step—left side of the machine 3. Jack bracket—right side of the machine 2. Caster fork—rear of the machine 2. After raising the machine, use an appropriate jack stand under the following areas to support the machine (Figure 35): • Battery trays at the rear of the machine • Cutting-unit pivot mounts at the front of the machine g296353 Figure 35 1. Battery trays 2.
Raising the Hood 1. Electrical System Maintenance Release the straps from each side of the hood (Figure 36). Electrical System Safety • Disconnect the main-power connectors before repairing the machine. • Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. Wear protective clothing and use insulated tools.
Locating the Fuses Locating the Fuses for the 48V System The fuses in the 48V electrical system are located under the seat (Figure 37). g279712 Figure 38 1. Right-side cover 2. Bolt Refer to Figure 39 for a description of each fuse on the fuse blocks: g288685 Figure 37 1. Lift actuator (center cutting 5. 48V logic relay—5 A unit)—10 A 2. Lift actuator (left cutting unit)—10 A 6. Steering unit—30 A 3. Lift actuator (right cutting unit)—10 A 7. DC/DC converter—10 A 4. Open slot 8.
Locating the Reel-Drive Circuit Fuses Locating the Precharge Controller Fuse The fuses for the reel-drive circuit are located under the cover on the left side of the machine. Access the fuse block by removing the left-side cover and the fuse-block cover (Figure 40). The fuse that protects the precharge controller is located in its own holder on the machine wire harness to the left of the center (rear) battery set (Figure 42). g292133 Figure 42 1. Cap 3. Fuse holder 2.
Servicing the Batteries Note: The machine is equipped with 8 lithium-ion batteries. A lithium-ion battery must be disposed of or recycled in accordance with local and federal regulations. If a battery requires service, contact your authorized Toro distributor for assistance. The only user serviceable parts on a battery are the labels. If you attempt to open the main compartment of a battery, you will void your warranty.
Changing the Traction-Motor-Gearbox Fluid Drive System Maintenance Checking the Tire Pressure Service Interval: After the first 8 hours Every 800 hours Service Interval: Before each use or daily Fluid specification: SAE 80W90 Vary the tire pressure for all 3 wheels, depending upon your turf conditions, from a minimum of 83 to a maximum of 110 kPa (12 psi to 16 psi). Gearbox oil capacity: approximately 384 ml (13 fl oz) 1. Important: Ensure that the tire pressure for each wheel is identical.
g322517 Figure 48 Left side of the machine shown 1. Drain port g322518 Figure 49 3. Pan 1. Vent hose and fitting 2. Fill port 2. Drain plug 4. Remove the plug from the drain port (Figure 48). Note: The drain port is located on the bottom of 8. Fill the gearbox with 384 ml (13 fl oz) of the specified fluid through the fill port. 9. Install the vent hose and fitting into the fill port (Figure 49). 10. Perform the following steps to install the tires: the gearbox.
Brake Maintenance Cutting Unit Maintenance Adjusting the Brakes Blade Safety If the brake fails to hold the machine while parked, you can adjust the brakes; contact your authorized Toro distributor or refer to the Service Manual for more information. A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. • Inspect the blades and bedknives periodically for excessive wear or damage.
Installing the Cutting Units 4. The suspension needs to be lowered in order to install the cutting units. Perform the following steps to lower the suspension: 1. Park the machine on a clean, level surface. 2. Set the function-control switch to the NEUTRAL position. 3. Insert the key into the switch and turn it to the ON position. 4. Lower the suspension using the lift/lower joystick. 5. Engage the parking brake, shut off the machine, and remove the key.
CAUTION If you do not disconnect the power to the machine, someone could accidentally start the cutting units, causing serious injury to hands and feet. Always separate the disconnect the main-power connectors before working on the cutting units. 4. Push the motor retaining bar out of the slots on the motor toward the cutting unit and remove the motor from the cutting unit. g036122 Figure 54 g036123 1. Reel motor 3. Cavity 2. Spline shaft 4. Motor-retaining bar 8.
Important: Do not raise the suspension to the transport position when the reel motors are in the holders in the machine frame. Damage to the motors or wires could result. If you must move the traction unit without the cutting units installed, secure them to the suspension arms using cable ties. 6. Open the latches on the suspension-arm bar of the cutting unit you are removing (Figure 52). 7. Disconnect the latches from the cutting-unit bar. 8. Roll the cutting unit out from under the suspension arm.
Battery Storage Requirements Storage If you wish to store the machine for a long period of time, perform the steps listed in Preparing the Machine for Storage (page 50). Note: You do not need to remove the batteries from the machine for storage.
does not turn back on unless the charger is disconnected and reconnected. Storing the Charger 1. Disconnect the power to the machine; refer to Disconnecting or Connecting Power to the Machine (page 40). 2. Disconnect the power supply cord from the charger and coil it securely. 3. Examine the power supply cord thoroughly for signs of wear or damage. Replace it if it is worn or damaged. 4. Examine the charger thoroughly for worn, loose, or damaged parts.
Troubleshooting Battery-Charger Error Codes Problem Possible Cause Corrective Action Code E-0-0-1, or E-0-4-7 1. Battery high voltage 1. Ensure that the battery voltage is correct and the cable connections are secure; ensure that the battery is in good condition. Code E-0-0-4 1. BMS or battery fault detected 1. Contact an authorized Toro distributor. Code E-0-0-7 1. Battery amp hour limit exceeded 1.
EEA/UK Privacy Notice Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer.
4 years Battery Limited Warranty Battery The rechargeable Lithium-Ion battery is warranted to be free from defects in materials and workmanship for a period of 4 years. Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature. Tier Years Days 1 ≤2 0-730 2 ≤2.5 731-910 3 ≤3 911-1095 4 ≤3.
The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
