Form No. 3442-275 Rev A Greensmaster® eTriFlex 3360 Traction Unit Model No. 04580—Serial No. 408000000 and Up Register at www.Toro.com.
injury and product damage. You are responsible for operating the product properly and safely. This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. Visit www.Toro.com for more information, including safety tips, training materials, accessory information, help finding a dealer, or to register your product.
After Operation .................................................... 32 After Operation Safety ...................................... 32 Inspecting and Cleaning after Mowing .............. 33 Hauling the Machine ......................................... 33 Towing the Machine .......................................... 34 Driving the Machine Without Engine Power............................................................ 35 Maintenance ...........................................................
Safety and Instructional Decals Safety This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4-2017 and meets these standards when you complete the setup procedures. Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. General Safety This product is capable of amputating hands and feet and of throwing objects.
decal137-8127 137-8127 1. Attention—do not spray with high-pressure water. decal133-0098 133-0098 1. Traction speed—transport 2. Traction speed—mow 3. Traction speed—neutral 8. Lower and engage the reels. 9. Raise and disengage the reels. 10. Choke 4. Reel—transport 11. Engine—start 5. Reel—mow 12. Engine—run 6. Reel—backlapping 13. Engine—shut off decal139-8320 139-8320 7. Forward function control 4. Warning; tipping 1.
decal139-8321 139-8321 decal139-8588 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
decal137-8132 137-8132 7
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. Roll bar assembly Hex-head bolt (3/8 x 1-1/2 inch) Nut (3/8 inch) 1 8 8 Install the roll bar. Seat Kit (order separately; contact your authorized Toro distributor) 1 Install the seat. Service decal (Part No. 137-8132) 1 Install the service decal.
3 Installing the Service Decal Parts needed for this procedure: 1 Service decal (Part No. 137-8132) Procedure Install the service decal (Part No. 137-8132) to the seat; refer to Figure 4 for the premium seat (Model No. 04729) or Figure 5 for the standard seat (Model No. 04508). g277676 Figure 3 Left side of the machine shown 1. Nut (3/8 inch) 3. Hex-head bolt (3/8 x 1-1/2 inch) 2. Roll bar 4. Torque the fasteners to 51 to 65 N∙m (38 to 48 ft-lb). g277096 Figure 4 Premium Seat (Model No.
4 5 Installing the Steering Wheel Connecting the 12V Battery Parts needed for this procedure: Parts needed for this procedure: 1 Steering wheel 1 Cap 1 Washer 1 Locknut Screw (M5) 2 Nut (M5) Procedure WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Procedure 1. 2 Apply anti-seize compound to the steering shaft (shown in Figure 6).
6. Apply battery terminal protector (Toro Part No. 107-0392) or a light layer of grease to the battery terminals and cable connectors to reduce corrosion. 7. Install the cover over the battery. 8. Install the right side cover.
9 Installing the CE Decals If Required (CE-Compliant Countries) Parts needed for this procedure: g036342 Figure 10 1. Capscrew 1 Production year decal 1 CE warning decal (Part No. 139-8321) 1 CE mark decal (Part No. 93-7252) 3. Existing counterweight 2. Electrical counterweight Procedure 5. Install the cutting units; refer to Installing the Cutting Units (page 51). If you use this machine in a country that complies to CE standards, install the following decals: 6.
Product Overview g235881 Figure 12 1. CE warning decal 10 Reducing the Tire Pressure No Parts Required g268171 Figure 13 Procedure The tires are overinflated at the factory for shipping purposes. Reduce the pressure to the proper levels before starting the machine; refer to Checking the Tire Pressure (page 48). 13 1. Engine 6. Traction pedal 2. Roll bar 7. Brake pedal 3. Control panel 8. Footrest 4. Operator’s seat 9. Cutting units 5. Steering wheel 10.
Choke Lever Controls To start a cold engine, close the carburetor choke by pushing the choke lever (Figure 14) forward to the CLOSED position. After the engine starts, regulate the choke lever to keep the engine running smoothly. As soon as possible, open the choke by pulling the lever rearward (Figure 14) to the OPEN position. A warm engine requires little or no choking. g236362 g280192 Figure 14 Console 1. Choke lever 2. Function-control switch Figure 16 1. Choke lever (shown in CLOSED position) 4.
reels. Pull back on the joystick to stop the reels and raise the cutting units. To stop the reels without raising the cutting units, pull back on the joystick momentarily and release it. Moving the joystick forward again will start the reels or pulling back again will lift the cutting units. You must engage this feature in the InfoCenter; refer to Adjusting the Tap-Off Delay (page 24). • Function-control switch in the TRANSPORT position: The cutting units can be raised, but the reels will not engage.
InfoCenter Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine (Figure 23). There is a splash screen, main information screen, cutting unit (CU) motor information screen, and traction information screen. g292769 Figure 22 1. Amperage—Front, left traction motor 2.
InfoCenter Icon Description SERVICE DUE InfoCenter Icon Description (cont'd.) Indicates when scheduled service should be performed Engine rpm/status—indicates the engine speed (rpm) Return to previous screen Hour meter Item not selected/active Info icon Item selected/active Function-control switch is in the TRANSPORT position. Reel Function-control switch is in the MOW position.
Main Menu Service Menu Item Description Menu Item Description FAULTS The FAULTS menu contains a list of the recent machine faults. Refer to the Service Manual or your authorized Toro distributor for more information on the FAULTS menu. HOURS Lists the total number of hours that the key, engine, reels, and backlap have been on, as well as the next service due. COUNTS Lists the number of starts, mows, tap-offs, backlaps, and number of times that the engine was cranked longer than 30 seconds.
Settings (cont'd.) About (cont'd.) HEIGHT OF CUT (HOC) Sets the desired height of cut. This setting is only necessary if CLIP CONTROL is set to ON. MAX MOW Sets the maximum machine speed while mowing. MAX TRANSPORT Sets the maximum machine speed while transporting. MAX REVERSE Sets the maximum machine speed while moving the machine in reverse. SLOW & TURN Enables or disables the slow in turn function. 3WD KIT Enables or disables the 3-Wheel Drive Kit.
Setting the Machine Configuration Passcode Main-Power Connectors You can set a passcode on the InfoCenter so that an operator cannot access specific InfoCenter screens without it. Refer to Understanding the InfoCenter Menu Items (page 17) for the InfoCenter screens that are passcode-protected.
Fuel-Shutoff Valve Use the fuel-shutoff valve to control the fuel flow to the engine. The valve is located under the hood, adjacent to the carbon canister. Figure 25 shows the valve in the OPEN position. To close the valve, turn the valve clockwise (Figure 25) to the CLOSED position. g280170 Figure 25 1. Fuel-shutoff valve (OPEN position) Specifications Refer to Figure 26 and the Specifications Table (page 22) for dimensions and weight.
Operation Specifications Table Width of cut 151 cm (59.5 inches) Wheel track 126 cm (49.5 inches) Wheel base 127 cm (50 inches) Overall length (w/baskets) 249 cm (98 inches) Overall width 180 cm (71 inches) Overall height 205 cm (81 inches) Weight* 737 kg (1,625 lb) Before Operation Before Operation Safety General Safety • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator.
Filling the Fuel Tank Fuel Specification Fuel tank capacity: 18.5 L (4.9 US gallons) Recommended Fuel: Unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method) 1. Engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop. 2. Clean around the fuel-tank cap and remove it (Figure 27). Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same.
Identifying the Cutting Units Using the InfoCenter to Adjust the Machine Settings The InfoCenter uses the numbers 1, 2, and 3 to identify each cutting unit (e.g., CU1, CU2, and CU3 in the ABOUT menu). You can use the InfoCenter to adjust the following machine settings: • Tap-off delay; refer to Adjusting the Tap-Off Delay (page 24). • Reel speed while mowing; refer to Adjusting the Mowing Reel Speed (page 25).
Adjusting the Backlap Reel Speed Tap-Off Delay Options (cont'd.) Navigate to the BACKLAP RPM option to adjust the reel speed while performing a backlap operation. 4 0.150 5 0.200 6 0.250 7 0.300 8 0.350 9 0.400 10 0.450 Refer to the following table for the reel speed options and their corresponding increment numbers: Backlap Reel Speed Options Note: The factory default setting is 1, which disables this feature.
Adjusting the Maximum Reverse Speed Setting the Clip-Control Feature Navigate to the CLIP CONTROL option to set the RDS system feature. Navigate to the MAX REVERSE option to adjust the maximum reverse speed. You can adjust the speed from 3.2 km/h (2.0 mph) to 8.0 km/h (5.0 mph) in increments of 0.8 km/h (0.5 mph). • Clip control set to ON: The machine uses your settings from the HEIGHT OF CUT (HOC) and BLADE COUNT options and the left and right wheel speeds to determine the speed of each reel.
Dialog Messages (cont'd.) 17 Calibration failed. Pedal position unknown 18 Return pedal to neutral. Continue? 100 Calibration is engaged 101 Calibration is complete 102 Cycle the key switch 110 Inhibit calibration. Component not responding 111 Inhibit calibration. Component not ready 112 Inhibit calibration. Fault active 113 Inhibit calibration. Not in seat g280422 Figure 29 114 Inhibit calibration. Not in neutral 115 Inhibit calibration. In neutral 116 Inhibit calibration.
During Operation During Operation Safety • General Safety • The owner/operator can prevent and is responsible • • • • • • • • • • • • • • • • – Engage the parking brake. – Shut off the engine and remove the key. – Wait for all movement to stop. Operate the machine only in good visibility and appropriate weather conditions. Do not operate the machine when there is the risk of lightning. Rollover Protection System (ROPS) Safety for accidents that may cause personal injury or property damage.
Checking the Machine after Starting the Engine • Use extreme caution when operating the machine near drop-offs, ditches, embankments, water hazards, or other hazards. The machine could suddenly roll over if a wheel goes over the edge or the edge caves in. Establish a safety area between the machine and any hazard. 1. Sit in the operator’s seat and fasten the seatbelt. 2. Move the function-control switch to the MOW position. 3. Disengage the parking brake. 4.
• Always approach rough areas at a reduced speed Additionally, the safety-interlock system prevents the reels from operating unless the function-control switch is in the MOW position (except when the machine is in Backlap Mode). and cross severe undulations carefully. • Familiarize yourself with the width of the machine. Do not attempt to pass between objects that are close together to prevent costly damage and downtime.
equal distance from the edge of the previous cut, imagine a sight line approximately 1.8 to 3 m (6 to 10 ft) ahead of the machine to the edge of the uncut portion of the green (Figure 31). Include the outer edge of the steering wheel as part of the sight line; i.e., keep the steering wheel edge aligned with a point that is always kept the same distance away from the front of the machine. 5.
Note: Heavy wet clippings cause strain on the baskets, suspensions, and actuators. This adds unnecessary weight to the machine, which decreases energy efficiency. After Operation After Operation Safety General Safety • Engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it.
Inspecting and Cleaning after Mowing Hauling the Machine After mowing, thoroughly wash the machine with a garden hose without a nozzle so that excessive water pressure does not contaminate and damage the seals, bearings, and electronics. Do not wash a warm engine or the electrical connections with water. • Use a full-width ramp for loading the machine into • Use care when loading or unloading the machine into a trailer or a truck. a trailer or a truck.
Towing the Machine DANGER When the actuator is released from the brake, the machine is able to free wheel. A free-wheeling machine can cause serious injury to bystanders. Note: Refer to Figure 33 for this procedure. If the machine is not being towed, engage the parking brake. 8. Engage the parking brake. 9. Remove the chocks from the tires. 10. If the 3-Wheel Drive Kit is installed, disconnect the kit-wire-harness connectors from the main wire harness.
After you have towed the machine to your intended destination, perform the following steps: 1. Engage the parking brake. 2. Remove the tow strap from the castor fork. 3. Prepare for operation by tightening the eyebolt nut so that the spring length is 11.4 cm (4.5 inches) when installed (Figure 33). Driving the Machine Without Engine Power You can drive the machine using the battery power of the machine.
Maintenance • Disconnect the main-power connectors before Maintenance Safety • If possible, do not perform maintenance while the • Before you leave the operator’s position, do the • Support the machine with jack stands whenever • performing maintenance. engine is running. Keep away from moving parts. following: – Park the machine on a level surface. – Move the function-control switch to the NEUTRAL position. – Lower the cutting units to the ground and ensure that they are disengaged.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety-interlock operation. Check the instrument operation. Check the brake operation. Check the engine-oil level. Check the fuel level. Clean the engine, air-cooling fins. Inspect the air-filter pre-cleaner. Check any unusual engine noises. Check the tire pressure. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment.
Pre-Maintenance Procedures Raising the Machine DANGER Mechanical or hydraulic jacks may fail to support the machine and cause a serious injury. • Use jack stands to support the raised machine. • Use only mechanical or hydraulic jacks to lift the machine. 1. Position a jack at the desired jacking point (Figure 35): • Foot step on the left side of the machine • Jack bracket on the right side of the machine • Caster fork on the rear of the machine g286954 Figure 35 1. Foot step—left side of the machine 3.
g288413 Figure 36 1. Battery trays 2. Cutting-unit pivot mounts Engine Maintenance Raising the Hood 1. Release the straps from each side of the hood (Figure 37). Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 25 hours—Clean the foam air-cleaner element (more often in dirty or dusty conditions).
5. 6. Loosen the hose clamp and remove the air-cleaner assembly (Figure 38). Carefully pull the foam element off the paper element (Figure 38). 1. Carefully slide the foam element onto the paper element (Figure 38). 2. Place the air-cleaner assembly onto the air-cleaner base or hose and secure it (Figure 38). 3. Place the air-cleaner cover into position and tighten the cover knobs (Figure 38).
Changing the Engine Oil and Filter Service Interval: After the first 8 hours Every 100 hours CAUTION g247478 Engines can become extremely hot during normal operation. Allow the engine to cool before you change the oil or oil filter, or perform any engine maintenance. Engine oil quantity: 1.7 L (1.8 US qt) with filter 1. Remove the drain plug (Figure 40) and let the oil flow into a drain pan. g274945 Figure 40 1. Rear of the machine. 3. Drain pan 2. Drain plug g194611 Figure 39 41 2.
Servicing the Spark Plug Service Interval: Every 100 hours—Replace or clean and gap the spark plug. CAUTION Engines can become extremely hot during normal operation. g247489 Allow the engine to cool before you service the spark plug or perform any engine maintenance. Ensure that the air gap between the center and side electrodes is correct before installing the spark plug.
Checking and Cleaning the Spark Plug Fuel System Maintenance Important: Always replace the spark plug(s) when it has a black coating, worn electrodes, an oily film, or cracks. 1. Replacing the Fuel Filter Clean the spark plug with a wire brush to remove any carbon deposits. Service Interval: Every 1,000 hours (sooner if the fuel flow is restricted). Use carburetor cleaner to wash the plug and ensure any foreign matter has been removed. 2.
5. Install the new filter with the arrow on the filter body pointing away from the fuel tank. 6. Ensure the hoses and hose clamps are secure to the filter. 7. Open the fuel-shutoff valve and fill the tank. Inspect the fuel lines for any leaks or loose connections. Electrical System Maintenance Electrical System Safety • Disconnect the main-power connectors before repairing the machine.
Understanding the 48V Battery System Important: Charging the 48V battery system is not recommended. The 48V battery system consists of 4 batteries (12V, AGM [absorbed glass mat]). The batteries are located under covers on each side of the machine; refer to Figure 47. This system provides power to the traction wheels, cutting-unit motors, steering motor, and lift actuators. g291736 Figure 46 1. Right side cover 3. Battery cover 2. Bolt 4. 12V battery 1. Remove the right side cover. 2.
Locating the Fuses Locating the Fuses for the 48V System The fuses in the 48V electrical system are located under the seat (Figure 48). g279712 Figure 49 1. Right-side cover 2. Bolt Refer to Figure 50 for a description of each fuse on the fuse blocks: g279323 Figure 48 1. Lift actuator (center cutting 5. 48 V logic relay—5 A unit)—10 A 2. Lift acutator (left cutting unit)—10 A 6. Steering unit—30 A 3. Lift actuator (right cutting unit)—10 A 7. Work lights (optional kit)—10 A 4. Open slot 8.
Locating the Reel-Drive Circuit Fuses Locating the Generator, Wheel Motor, and Electrical System Fuses The fuses for the reel-drive circuit are located under the cover on the left side of the machine. Access the fuse block by removing the left-side cover and the fuse-block cover (Figure 51). • The fuses for the generator (100 A) and the right wheel motor (60 A) are located under the seat (Figure 53). g282894 Figure 53 1. Generator fuse—100 A 2. Right-wheel-motor fuse—60 A g278267 Figure 51 1.
Drive System Maintenance Checking the Tire Pressure Service Interval: Before each use or daily Vary the tire pressure for all 3 wheels, depending upon your turf conditions, from a minimum of 83 to a maximum of 110 kPa (12 psi to 16 psi). Important: Ensure that the tire pressure for each wheel is identical. If the tire pressure for each wheel is different, the performance of the machine is affected.
Fluid specification: SAE 80W90 Gearbox oil capacity: approximately 384 ml (13 fl oz) 1. Raise the machine; refer to Raising the Machine (page 38). Important: The machine must be level so that the correct amount of fluid can be added to the gearbox. Ensure that the machine is level on the jack stands. 2. Perform the following steps to remove the left and right-sided tires: A. Loosen and remove the wheel lug nuts (Figure 57). g278148 Figure 58 Left side of the machine shown 1. Drain port 3. Pan 2.
Brake Maintenance Adjusting the Brakes If the brake fails to hold the machine while parked, you can adjust the brakes; contact your authorized Toro distributor or refer to the Service Manual for more information. g278149 Figure 59 1. Vent hose and fitting 2. Fill port 8. Fill the gearbox with 384 ml (13 fl oz) of the specified fluid through the fill port. 9. Install the vent hose and fitting into the fill port (Figure 59). 10. Perform the following steps to install the tires: A.
Installing the Cutting Units Cutting Unit Maintenance CAUTION Blade Safety Contact with a hot engine or muffler can cause severe burns. A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. Wait for a hot engine or muffler to cool before installing the cutting units. • Inspect the blades and bedknives periodically for excessive wear or damage.
5. Close the latches down and around the cutting-unit bar and lock them in place (Figure 62). Note: You can hear a click and feel when the latches are properly locked in place. g014602 6. Coat the spline shaft of the cutting unit motor with clean grease (Figure 64). 7. Insert the motor into the left side of the cutting unit (as viewed from the operator's position) and pull the motor retaining bar on the cutting unit toward the motor until you hear a click from both sides of the motor (Figure 64).
Removing the Cutting Units CAUTION Contact with a hot engine or muffler can cause severe burns. Wait for a hot engine or muffler to cool before installing the cutting units. g036124 1. Figure 66 Park the machine on a clean, level surface, set the function-control switch to the NEUTRAL position and use the lift/lower joystick to lower the cutting units. 2. Engage the parking brake, shut off the engine, and remove the key. 3.
Backlapping the Cutting Units position to return the machine to forward cutting operation. 14. WARNING Contact with the bedknives, reel blades, or other moving parts can result in personal injury. Important: Do not use high pressure water to clean off the cutting units. Damage to the bearings and seals may result. • Keep your fingers, hands, and clothing away from the bedknives, reel blades, or moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. 1.
Storage 8. If you wish to store the machine for a long period of time, perform the steps listed in Preparing the Machine for Storage (page 55). For every 6 months of storage, check the battery-charge level and charge the battery. 9. Storage Safety • Shut off the machine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Parts Conditions and Products Covered The Toro Company warrants your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
