Form No. 3390-504 Rev B Greensmaster® 3300 TriFlex™ Traction Unit Model No. 04510—Serial No. 315000001 and Up g014597 Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Contents Adjusting the Transmission for Neutral .....................36 Adjusting the Transport Speed .................................36 Adjusting the Mowing Speed....................................37 Brake Maintenance ....................................................37 Adjusting the Brakes ...............................................37 Hydraulic System Maintenance ....................................38 Changing the Hydraulic Oil and Filter........................
Preparation Safety • While mowing, always wear substantial, slip-resistant This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012. Note: The addition of attachments made by other manufacturers that do not meet American National Standards Institute certification will cause noncompliance of this machine. • Improper use or maintenance by the operator or owner can result in injury.
• • • • • • • • • • • Check carefully for overhead clearances (i.e. branches, – disengage the power take-off and lower the attachments; – change into neutral and set the parking brake; – stop the engine and remove the key. Disengage drive to attachments when transporting or not in use. Stop the engine and disengage drive to attachment: – before refuelling; – before removing the grass catcher/catchers; – before making height adjustment unless adjustment can be made from the operator’s position.
Operation • Check the grass catcher frequently for wear or deterioration. • Know how to stop the engine quickly. • Always wear substantial shoes. Do not operate the • Keep all parts in good working condition and all hardware and hydraulic fittings tightened. Replace all worn or damaged parts and decals. machine while wearing sandals, tennis shoes, or sneakers. Wearing safety shoes and long pants is advisable and required by some local ordinances and insurance regulations.
Sound Power Level • The operator must be skilled and trained in how to drive on hillsides. Failure to use caution on slopes or hills may cause loss of control and cause the machine to tip or roll, possibly resulting in personal injury or death. This unit has a guaranteed sound power level of 94 dBA, which includes an Uncertainty Value (K) of 1 dBA. • If the engine stalls or loses headway and cannot make it Sound power level was determined according to the procedures outlined in ISO 11094.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 117–2718 121–5170 1. Hydraulic oil level 4. Engine—start 2. Read the Operator’s 5. Engine preheat/run Manual before servicing or performing maintenance. 3. Choke (gasoline models only) 6. Engine—stop 119-9346 1. Press pedal to unlock 2. Read the Operator's Manual for more information.
121–2640 1. Warning—read the Operator’s Manual, do not operate this machine unless you are trained. 4. Tipping hazard—do not drive across slopes greater than 15 degrees or down slopes greater than 15 degrees. 2. Thrown object hazard—keep bystanders a safe distance from the machine 5. Warning—lock the parking brake, stop the engine and remove the ignition key before leaving the machine. 121–2641 1. Warning—read the Operator’s Manual, do not operate this machine unless you are trained. 4.
115-8156 1. Reel height 3. 8–Blade cutting unit 5. 14–Blade cutting unit 7. Fast 2. 5–Blade cutting unit 4. 11–Blade cutting unit 6. Reel speed 8.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 Description Use Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Flange-nut (1/2 inch) Seat Seat wiring harness Steering wheel Locknut (1-1/2 inches) Washer Steering wheel cap 1 4 4 1 1 1 1 1 1 No parts required – Activate and charge the battery. No parts required – Install the optional oil cooler.
1 2 Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: 1 Roll bar 1 Seat 4 Bolt (1/2 x 3-3/4 inches) 1 Seat wiring harness 4 Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 7.6 cm (3 inches) in the forward adjustment, or in the rear mounting holes for an additional 7.6 cm (3 inches) in the rearward adjustment. 1. Remove the top crate support from the crate. 2.
1. Remove the fasteners and battery clamp and lift out the battery. 3 Important: Do not add electrolyte while the battery is in the machine. You could spill it, causing corrosion. 2. Clean the top of the battery and remove the vent caps (Figure 6). Installing the Steering Wheel Parts needed for this procedure: 1 Steering wheel 1 Locknut (1-1/2 inches) 1 Washer 1 Steering wheel cap Procedure 1. Slide the steering wheel onto the steering shaft (Figure 5). Figure 6 4 3 2 1 3.
4 hours at 2 amps until the specific gravity is 1.250 or higher and the temperature is at least 16° C (60° F) with all cells gassing freely. WARNING Incorrect battery cable routing could damage the tractor and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 6. When the battery is charged, disconnect the charger from the electrical outlet and battery posts.
Important: Do not raise the suspension to the transport position when the reel motors are in the holders in the machine frame. Damage to the motors or hoses could result. 6 Installing the Grass-Basket Hooks Important: Whenever the cutting unit has to be tipped to expose bedknife/reel, prop up rear of cutting unit to make sure nuts on back end of bedbar adjusting screws are not resting on work surface (Figure 10).
Note: A “click” can be heard and felt when the latches are properly locked in place. 2 7. Coat the spline shaft of the cutting unit motor with clean grease (Figure 14). 8. Insert the motor into the left side of the cutting unit (as viewed from the operator's position) and pull the motor retaining bar on the cutting unit toward the motor until you hear an audible “click” from both sides of the motor (Figure 14). g014602 1 Figure 11 1. Footrest—closed 2. Footrest—open 4.
Product Overview 8 Adding Rear Weight 4 2 3 Parts needed for this procedure: 1 5 Weight kit, 119–7129 (purchase separately) 1 6 Procedure 7 This unit complies with the ANSI B71.4-2004 and EN ISO 5395:2013 Standards when equipped with weight kit 119-7129. 9 Figure 15 1. Engine Parts needed for this procedure: 1 8 g014674 Installing EU Decals Warning decal 117-9537 5. Steering wheel 2. Roll bar 6. Traction pedal 3. Control panel 7. Footrest 4. Seat 8.
4 5 3 1 2 2 1 3 6 7 8 g014603 Figure 16 1. Traction pedal—forward g014771 Figure 18 3. Steering arm locking pedal 2. Traction pedal—reverse 1. Ignition switch 5. Throttle control 2. Choke 6. Service-indicator light 3. Functional-control lever 7. Engine-oil-pressure light 4. Raise/Lower Mow Control 8. Leak-indicator light Choke To start a cold engine, close the carburetor choke by pulling the choke control (Figure 18) out to the Closed position.
Ignition Switch Parking-Brake Lever Insert the key into the switch (Figure 18) and turn it clockwise as far as possible to the Start position to start the engine. Release the key as soon as the engine starts; the key will move to the On position. Turn the key counterclockwise to the Off position to stop the engine. Pull up on the brake lever (Figure 20) to set the parking brake. Disengage it by squeezing the release lever on the underside of the brake lever and lowering it down to it's released position.
Fuel-Shutoff Valve Close the fuel-shutoff valve (Figure 24), behind the seat and under the fuel tank, when storing or transporting the machine on a truck or trailer. 1 1 g014623 Figure 22 1. Reel-speed control Seat-Adjusting Lever The seat-adjusting lever is located on the front, right corner of the seat (Figure 23), allowing you to adjust the seat fore and aft. g01462 6 Figure 24 1.
Operation Filling the Fuel Tank Note: Determine the left and right sides of the machine from the normal operating position. Recommended Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). Think Safety First • Ethanol: Gasoline with up to 10% ethanol (gasohol) Please carefully read all of the safety instructions and symbols in the safety section.
fluid. Before operating the machine each day, check level of the hydraulic fluid in the white plastic window on the front of the hydraulic-fluid reservoir (behind the seat on the left side). The fluid should be between the lines in the window; if not, add an appropriate fluid as described in the following sections: DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors.
recommended for use with biodegradable fluids. Use food coloring. across the full length of the reel and bedknife; refer to Adjusting the Reel to Bedknife in the Cutting Unit Operator’s Manual. Important: Regardless of the hydraulic fluid type used, any traction unit used for off green applications, verticutting or used during ambient temperatures above 29° C (85° F) should have Oil Cooler Kit installed; refer to 5 Installing the Oil Cooler (optional) (page 14).
2. Remove your foot from the traction pedal and make sure the pedal is in the Neutral position. 3. Move the choke lever to the closed position (only when starting a cold engine) and the throttle lever to the half throttle position. 4. Insert and rotate the ignition key clockwise until the engine starts. After the engine starts, regulate the choke to keep the engine running smoothly. As soon as possible, open the choke by pulling it rearward to the Off position. A warm engine requires little or no choking.
12. Move the raise/lower mow control forward to lower the cutting units. The cutting units should lower but not start rotating. Note: If they do, the interlock system is not operating correctly. Correct the problem if it is not operating properly. Checking the Leak Detector The leak-detector system is designed to assist in early detection of hydraulic-oil system leaks. If the oil level in the main hydraulic reservoir, is lowered by 118-177 ml (4 to 6 ounces), the float switch in the tank will close.
2 3. Insert a clean rod or screwdriver into the tank neck and gently push down on the switch float (Figure 31). The alarm should sound after the one-second delay. g014602 1 Figure 32 1. Footrest—closed 2. Position the cutting unit under the center suspension arm. 3. With the latches on the suspension-arm bar pointing up (i.e., open) (Figure 33), push the suspension arm down so that the bar fits over the bar across the top of the cutting unit (Figure 34). Figure 31 1. Clean rod or screwdriver 2.
Note: A “click” can be heard and felt when the latches are properly locked in place. 2. Push the motor retaining bar out of the slots on the motor towards the cutting unit and remove the motor from the cutting unit. 5. Coat the spline shaft of the cutting unit motor with clean grease (Figure 35). 6.
7. Repeat steps 2 through 6 for the other cutting units as required. Setting the Reel Speed 1 To achieve a consistent, high quality–of–cut and a uniform after cut appearance, it is important that the reel speed control (located on the manifold block under the cover to the left of the seat) be correctly set. Adjust the reel speed control as follows: 1. Select the height-of-cut at which the cutting units are set. 2. Choose the desired ground speed best suited for conditions. g014623 3.
Important: The machine should never be stopped on a green with the cutting unit reels operating as damage to the turf may result. Stopping on a wet green with the machine may leave marks or indentations from the wheels. Note: To assist in maintaining a straight line across the green and keep the machine an equal distance from the edge of the previous cut, establish an imaginary sight line approximately 1.8 to 3 m (6 to 10 ft) ahead of the machine to the edge of the uncut portion of the green (Figure 40).
the brakes to slow the machine while going down steep hills to avoid loss of control. Always approach rough areas at a reduced speed and cross severe undulations carefully. Familiarize yourself with the width of the machine. Do not attempt to pass between objects that are close together so that costly damage and down time can be prevented. 1 Transporting the Machine Make sure the cutting units are in the full up position. Move the functional control lever to the transport position.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic oil level. Check the engine oil level. Clean the engine air cooling fins. Inspect the air filter pre-cleaner. Check any unusual engine noises. Check the reel-to-bedknife adjustment.
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam pre-cleaner (more frequently when operating conditions are dusty or dirty). Every 100 hours—Service the air-cleaner cartridge (more frequently when operating conditions are dusty or dirty). 1. Release the locking clips and remove the air-cleaner cover (Figure 42). Clean the cover thoroughly. Figure 43 1. Foam element 2. Paper element 4.
Fuel System Maintenance 2. Remove the oil filter (Figure 44). Apply a light coat of clean oil to the new filter gasket. 3. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten 1/2 to 3/4 turn further. Do not overtighten. Replacing the Fuel Filter 4. Add oil to the crankcase; refer to Checking the Engine Oil (page 21). Service Interval: Every 800 hours (Replace it sooner if the fuel flow is restricted.) 5. Dispose of the used oil properly.
Electrical System Maintenance WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Servicing the Battery Properly maintain the battery electrolyte and keep the top of the battery clean. Store the machine in a cool place to prevent the battery from running down.
Adjusting the Transport Speed Drive System Maintenance Obtaining the Maximum Transport Speed Adjusting the Transmission for Neutral The traction pedal is adjusted for maximum transport speed at the factory, but an adjustment may be required if the pedal reaches full stroke before it contacts the pedal stop, or if a decrease in transport speed is desired. If the machine creeps when the traction control pedal is in the neutral position, the neutral return mechanism must be adjusted.
Brake Maintenance Adjusting the Mowing Speed The mow speed is set to 3.8 mph at the factory. Adjusting the Brakes The forward moving speed can be adjusted from 0 to 8 km/h (0 to 5 mph). If the brake fails to hold the machine while parked, you can adjust the brakes using the bulkhead fitting near the brake drum; contact your Authorized Service Distributor or refer to the Service Manual for more information. 1. Loosen the jam nut on the trunnion bolt (Figure 50). 2.
Checking the Hydraulic Lines and Hoses Hydraulic System Maintenance WARNING Changing the Hydraulic Oil and Filter Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system.
Cutting Unit Maintenance Backlapping the Reels 1 WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. 1. Position the machine on a level surface, lower the cutting units, stop the engine, and engage the parking brake. g014623 Figure 53 1. Reel-speed control 2. Remove the plastic cover to the left side of the seat. 3.
Diagnostics System Storage Diagnosing the Service-Indicator Light If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the cutting unit’s Operator's Manual. Use a rust preventive on bedknives and reel blades. Grease and oil all lubrication points. The service indicator light illuminates in the event of a fault in the machine.
Notes: 41
Notes: 42
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
