Installation Instructions

2
Installing Hydraulic
Components
1. Disconnect the negative cable and then positive cable
from battery.
2. Drain all hydraulic oil from reservoir by removing the
upper hose from pump (Fig. 3). Re–connect hose after
installing hydraulic hard line.
Note: The hydraulic system capacity is approximately
8.5 gallons (33 liters).
Important Take care not to contaminate oil if you are
going to reuse it. A very small amount of dirt or debris can
severely damage hydraulic system.
3. Remove and discard hose secured to 45 fitting on
lower pump port and to tee fitting under seat base
(Fig. 3 & 4).
3
4
2
1
Figure 3
1. Upper hose
2. Pump
3. Lower hose
4. 45 fitting
4. Install hydraulic hard line to tee fitting under seat base.
Position line as shown in figure 4.
1
2
Figure 4
1. Tee fitting 2. Hydraulic hard line
Note: Make sure all O–rings are lubricated and in position
before installing fittings.
5. Install grommets and spacers to bulkhead bracket as
shown in Figure 5.
6. Assemble bulkhead bracket to hydraulic hard line with
nuts and washers, supplied in kit, as shown in Figure 5.
1
6
4
2
4
5
3
7
8
9
Figure 5
1. Bulkhead bracket
2. Grommet
3. Spacer
4. Washer
5. Nut
6. Hydraulic hard line
7. Hose
8. Upper motor fitting
9. Lower motor fitting
7. Using bulkhead bracket as a template and dimensions
shown in figure 6, locate, mark and drill (2) .281 in.
diameter holes into frame tube. Dimensions shown in
Figure 6 are for location reference of bracket.
8. Also, use remaining dimensions shown in figure 6, to
locate, mark and drill a .281 in. diameter hole into
frame tube.
Note: Figure 6 is shown as viewed from under machine.