Form No. 3442-339 Rev A Greensmaster® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 407600000 and Up Register at www.Toro.com.
Introduction This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is a ride-on, reel-blade greens mower intended to be used by professional, hired operators in commercial applications. It is primarily designed for cutting grass on well-maintained turf. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.
Daily Maintenance Checklist............................. 29 Pre-Maintenance Procedures .............................. 30 Removing the Seat Assembly ........................... 30 Raising the Machine ......................................... 30 Lubrication .......................................................... 31 Greasing the Machine....................................... 31 Engine Maintenance ........................................... 33 Engine Safety ...................................................
Safety This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4-2017 and meets these standards when you add the appropriate weight kit, ballast, CE decals, and guard kit. General Safety This product is capable of amputating hands and feet and of throwing objects. • Read and understand the contents of this Operator’s Manual before starting the engine. • Use your full attention while operating the machine.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal131-2007 131-2007 1. Read the Operator’s Manual. 7. Continuous-variable setting 2. Failure/malfunction (Leak detector alarm test) 8. Fast 9. Front and rear lights 3. Off 4. Choke 10. Lights off 5. On 11. Front lights 6. Slow decal93-6686 93-6686 1. Hydraulic fluid 2. Read the Operator's Manual.
decal136-8506 decal136-8505 136-8506 136-8505 1. Warning—read the Operator’s Manual; do not operate this machine unless you are trained. 4. Tipping hazard—slow the machine before turning; do not turn at high speeds. 2. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders away. 3. Cutting/dismemberment hazard of hand or foot—stay away from moving parts; keep all guards and shields in place. 6.
decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4. Wear eye protection. 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 10.
decal139-2725 139-2725 decal105-8305 105-8305 1. Lower and engage the reels. 2. Raise and disengage the reels. 3. Engine—shut off 4. On 5. Engine—start decal115-8226 115-8226 1. Tipping hazard—read the Operator's Manual; wear a seatbelt; do not remove the roll bar.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 No parts required – Carriage bolt (5/16 x 3/4 inch) Nut (5/16 inch) Bolt (1/2 x 1-3/4 inches) Bolt (1/2 x 1-1/2 inches) Nut (1/2 inch) Cutting unit Grass basket 2 2 2 6 8 3 3 No parts required – Rear Weight Kit (Part No. 100-6442)—purchase separately 19.5 kg (43 lb) of calcium chloride (purchase separately) Rear Weight Kit (Part No.
1 Charging the Battery No Parts Required Procedure Charge the battery; refer to Charging the Battery (page 35). g339221 Figure 3 2 1. Front of the machine 4. Battery clamp 2. Positive (+) 5. Wing nut 3. Negative (-) Installing the Battery 3. Parts needed for this procedure: 2 Carriage bolt (5/16 x 3/4 inch) 2 Nut (5/16 inch) WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
6. 3 Torque the fasteners to 91 to 115 N∙m (67 to 85 ft-lb). WARNING Installing the Roll Bar Failure to wear the seat belt while operating the vehicle can result in you being thrown from the seat and injured during a rollover accident. Parts needed for this procedure: 2 Bolt (1/2 x 1-3/4 inches) 6 Bolt (1/2 x 1-1/2 inches) 8 Nut (1/2 inch) Always use the seat belt. 4 Procedure 1. Remove the screws and nuts supporting the jack pad on the right side of the machine. 2.
the stud and locks the assemblies together (Figure 6). g005103 Figure 8 g020794 Figure 6 1. Pull frame 2. Pull arm 4. 1. Drive motor 3. Ball stud Mount the baskets on the pull frames, loosen the jam nuts on the pull arms, and adjust the ball sockets until there is 6 to 13 mm (1/4 to 1/2 inch) clearance between the lip of the basket and the reel blades.
5 6 Marking the Outer Grass Baskets Adding the Rear Ballast and Weight Kit No Parts Required Parts needed for this procedure: Procedure 1 Rear Weight Kit (Part No. 100-6442)—purchase separately To assist in aligning the machine for successive cutting passes, do the following procedure to the No. 2 and No. 3 cutting unit baskets: 1 19.5 kg (43 lb) of calcium chloride (purchase separately) 1 Rear Weight Kit (Part No. 99-1645)—purchase separately if you have a 3-Wheel Drive Kit installed 1.
8 Installing the CE Decals Parts needed for this procedure: 1 Warning decal (Part No. 136-8505) 1 CE mark decal 1 Production year decal Procedure g236138 Figure 11 If you use this machine in a country that complies with CE standards, perform the following steps after you install the CE Guard Kit to the machine: 1. Serial plate 3. Production year decal 2. CE mark decal • Apply the CE warning decal (Part No. 136-8505) over the existing warning decal (Part No. 136-8506).
Controls Product Overview Traction Pedal The traction pedal (Figure 13) has 3 functions: to make the machine move forward, to move it backward, and to stop the machine. Press the top of the pedal to move forward and the bottom of the pedal to move backward or to assist in stopping when moving forward. Also, allow the pedal to move to the NEUTRAL position to stop the machine. Do not rest the heel of your foot on reverse when operating forward (Figure 14). g213344 Figure 12 1. Engine 5.
Parking-Brake Tab Seat-Adjustment Lever To set the parking brake, press the brake pedal, then press the parking-brake tab (Figure 13) to engage the brakes. Disengage the tab by pressing the brake pedal. Engage the parking brake before you leave the machine. The seat adjustment lever is located at the left side of the seat (Figure 16). Moving the lever unlocks the seat and allows you to adjust the seat 10 cm (4 inches) forward and rearward.
Functional Control Lever The functional control lever (Figure 17) provides 2 traction selections plus a NEUTRAL position. You can shift from mow to transport or transport to mow (not to neutral) while the machine is in motion; no damage will result. • REAR position—neutral position; use when backlapping the reels • MIDDLE position—use when cutting grass • FRONT position—use when driving the machine g032583 between job sites Figure 19 1.
Specifications Operation Note: Specifications and design are subject to Note: Determine the left and right sides of the machine from the normal operating position. change without notice. Width of cut 150 cm (59 inches) Wheel tread 126 cm (49.5 inches) Wheel base 119 cm (46.9 inches) Overall length Before Operation 229 cm (90 inches) Overall width 177 cm (69.75 inches) Overall height 189 cm (74.
Fuel Specification 2. Fuel tank capacity: 26.6 L (7 US gallons) Add the specified fuel to the fuel tank until the level is 25 mm (1 inch) below the bottom of the filler neck. Recommended Fuel: Unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method) This space in the tank allows the fuel to expand. Do not fill the fuel tank completely full. 3. Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable.
Slope Safety • Keep bystanders and children out of the operating • • • • • • • • • • • area. If co-workers must be present, use caution and ensure that the grass baskets are installed on the machine. Operate the machine only in good visibility to avoid holes or hidden hazards. Avoid mowing on wet grass. Reduced traction could cause the machine to slide. Keep your hands and feet away from the cutting units. Look behind and down before backing up to be sure of a clear path.
F. Since the first hours of operation are critical to future dependability of the machine, monitor its functions and performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected. Inspect the machine frequently during break-in for signs of oil leakage, loose fasteners, or any other malfunction. Note: When the machine is new and the bearings and reels are tight, it is necessary to use the FAST throttle lever position for this check.
Shutting Off the Engine 1. Move the throttle lever to the SLOW position, pull back the raise/lower mow control, and move the functional-control lever to the NEUTRAL position. 2. Rotate the ignition key to the OFF position to shut off the engine. Remove the key from the switch to prevent accidental starting. 3. 2. The pedal should not move, which indicates that the interlock system is operating correctly. Correct the problem if it is not operating properly.
3. 3. Move the raise/lower mow control forward to lower the cutting units. The cutting units should lower but not start rotating. If they start rotating, the interlock system is not operating correctly; correct the problem before operating the machine. Note: This procedure drops the cutting units to the turf and starts the reels.
Cutting the Periphery and Finishing the Job 1. Finish cutting the green by mowing the outer periphery. Change the direction of cutting from the previous mowing. Note: Use the throttle lever to adjust the machine speed when you cut the periphery. This will match the clip to the green and may reduce triplex ring. Note: Always keep weather and turf conditions in mind and be sure to change the direction of mowing from the previous cutting. 2.
Towing the Machine After Operation In case of an emergency, you can tow the machine for up to 0.4 km (1/4 mile). After Operation Safety Important: Do not tow the machine faster than 3 to 5 km/h (2 to 3 mph) to avoid damaging the drive system. If you must move the machine more than 0.4 km (1/4 mile), transport it on a truck or trailer. General Safety • Engage the parking brake, shut off the engine, remove the key, and wait for all movement to stop before you leave the operator’s position.
Hauling the Machine • Use care when loading or unloading the machine into a trailer or a truck. • Use a full-width ramp for loading the machine into a trailer or a truck. • Tie the machine down securely using straps, chains, cable, or ropes. Both front and rear straps should be directed down and outward from the machine (Figure 26). g270390 Figure 26 1. Tie-down loop (each side) 2.
Maintenance CAUTION Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
Maintenance Service Interval Maintenance Procedure Every 50 hours • Grease the machine. (Immediately after every washing) • Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). • Check the battery cable connections. Every 100 hours • Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). • Change the engine oil and filter. Every 200 hours • Torque the wheel nuts.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Check the safety-interlock operation. Check the instrument operation Check the leak-detector alarm. Check the brake operation. Check the fuel level. Check the hydraulic-fluid level. Check the engine-oil level. Clean the engine-air-cooling fins. Inspect the air-filter pre-cleaner. Check any unusual engine noises. Check the reel-to-bedknife adjustment.
Pre-Maintenance Procedures • Left side—under the step • Rear—at the caster fork Removing the Seat Assembly Note: If you remove the seat assembly frequently, you can replace the roll pin with an R-key pin (Part No. 3290-467). g005516 Figure 28 Remove the seat assembly to access the valve block area of the machine. 1. Unlatch and raise the seat, securing it with the prop rod. 2. Disconnect the 2 wire-harness connectors under the seat. 3.
Lubrication • Lift-arm pivot (3) and pivot hinge (3) (Figure 31) Greasing the Machine Service Interval: Every 50 hours (Immediately after every washing) Lubricate the grease fittings regularly with No. 2 lithium grease.
• Lift cylinders (3) (Figure 34) g017145 Figure 37 g005123 Figure 34 • Traction pedal (Figure 35) g032715 Figure 35 • Speed-selector linkage (Figure 36 and Figure 37) g005514 Figure 36 32 1. Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing. 2. Pump grease into the bearing or bushing until the grease is visible. Wipe up excess grease. 3. Apply grease to the reel motor spline shaft and onto the lift arm when you remove the cutting unit for service.
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). g005126 Figure 39 1. Foam element Every 100 hours—Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). 1. 2. Paper element 5.
2. Clean the threads of the drain plug, apply PTFE sealant, and install the drain plug (Figure 41). 3. Remove the oil filter (Figure 41). 4. Apply a light coat of clean oil to the new filter gasket. 5. Thread the oil filter onto the engine by hand until the gasket contacts the filter adapter, then tighten the filter 3/4 to 1 turn further. Important: Do not overtighten the oil filter. 6. Add oil to the crankcase; refer to Engine Oil Specification (page 33) and Checking the Engine Oil (page 33). 7.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Electrical System Safety Service Interval: Every 800 hours (sooner if the fuel flow is restricted). • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. The in-line fuel filter is in the fuel line between the fuel tank and carburetor (Figure 43).
Locating the Fuses WARNING Incorrect battery cable routing could damage the tractor and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. The fuses in the electrical system of the machine are located under the seat (Figure 45). Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. 2. Remove the fasteners and battery clamp and lift out the battery. 3.
Drive System Maintenance A. Loosen both jam nuts securing the traction-control cable to the bulkhead on the hydrostat (Figure 46). Ensure that the jam nuts are loosened equally and sufficiently to allow adjustment. Checking the Tire Pressure Service Interval: Before each use or daily Vary the tire pressure for the front wheels, depending upon your turf conditions, from a minimum of 55 kPa (8 psi) to a maximum of 83 kPa (12 psi).
Adjusting the Mowing Speed Adjusting the Transport Speed Factory setting: 6.1 km/h (3.8 mph) Obtaining the Maximum Transport Speed 1. Loosen the jam nut on the trunnion bolt on the side of the traction pedal (Figure 48). The traction pedal comes adjusted for maximum-transport speed, but you may need to adjust it if the pedal reaches full stroke before it contacts the pedal stop, or if you want to a decrease the transport speed.
Brake Maintenance D. When you press the brake pedal, the pedal should move 13 to 26 mm (1/2 to 1 inch) travel before the brake shoes contacts the brake drums. Adjust the clevis on the brake shaft, if necessary, to achieve this setting. E. While moving forward in transport speed, press the brake pedal; both brakes should apply equally. Adjust them, if necessary.
Controls System Maintenance Note: You should not need to rotate it more than 1/32 to 1/16 of a turn. 4. Adjusting the Cutting Unit Lift/Drop Adjusting the Lift Cylinders To regulate the height of the front cutting units when in the raised (transport) position, you can adjust the front-lift cylinders. The cutting unit lift/drop circuit comes with a flow-control valve (Figure 50).
5. Hydraulic System Maintenance Rotate the clevis until you attain the desired height (Figure 53). Hydraulic System Safety • Seek immediate medical attention if fluid is injected • g229788 Figure 53 1. Clevis fitting 6. 7. 2. Jam nut • Assemble the clevis fitting to the lift arm with the clevis pin and retaining pin, and tighten the jam nut (Figure 52 and Figure 53). • • Install the cover plate and bolts that you removed in step 2. into skin.
High Viscosity Index/Low Pour Point Anti-wear Hydraulic Fluid, ISO VG 46 Material Properties: Viscosity, ASTM D445 cSt @ 40°C (104°F) 44 to 48 140 or higher Viscosity Index ASTM D2270 Pour Point, ASTM D97 Industry Specifications: -37°C to -45°C (-34°F to -49°F) g221413 Figure 54 Eaton Vickers 694 (I-286-S, M-2950-S/35VQ25 or M-2952-S) 1. Sight window 3. Dipstick 2. Hydraulic tank cap Note: Many hydraulic fluids are almost colorless, making it difficult to spot leaks.
Note: Make a close visual inspection of the hydraulic components. Inspect them for leaks, loose fasteners, missing parts, or improperly routed lines. Make any necessary corrections. Changing the Hydraulic Fluid and Filter Service Interval: Every 800 hours—If you are not using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid, change the hydraulic fluid, filter, and tank breather.
Checking the Leak Detector The leak detector system is designed to assist in early detection of hydraulic-fluid-system leaks. If the fluid level in the main hydraulic reservoir is lowered by 118 to 177 ml (4 to 6 oz), the float switch in the tank will close. After a 1 second delay, the alarm sounds, alerting the operator (Figure 59). Expansion of fluid, due to normal heating during machine operation, causes the fluid to transfer into the auxiliary fluid reservoir.
Checking the Leak-Detector-System Operation 1. Move the ignition switch to the ON position. Do not start the engine. 2. Remove the hydraulic-tank breather from the neck of the tank. 3. Insert a clean rod or screwdriver into the tank neck and gently push down on the switch float (Figure 60); the alarm should sound after the 1-second delay. operate it in a non-sensitive area to confirm that no leak exists.
Cutting Unit Maintenance Setting the Reel Speed To achieve a consistent, high-quality cut and a uniform after-cut appearance, you must correctly set the reel speed control (located on the manifold block under the cover to the left of the seat). Adjust the reel speed control as follows: Blade Safety A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. 1.
Backlapping the Reels WARNING Contact with the reels or other moving parts can result in personal injury. • Keep your hands and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. g229849 1. Position the machine on a level surface, lower the cutting units, shut off the engine, remove the key, and set the parking brake. 2. Tilt the operator’s seat forward and support it with the prop rod (Figure 64). g229880 Figure 63 1.
10. When finished, return the backlap lever to the F position, move the reel speed knob to the desired reel-speed setting, lower the seat, and wash all lapping compound off of the cutting units. Adjust cutting unit reel to bedknife as needed. Important: If you do not return the backlap lever to the F position after backlapping, the cutting units will not raise or function properly. g229849 g229848 Figure 65 1. Knob (reel-speed control) 3. R position 2. Handle (backlap lever) 4. F position 5.
Storage 10. Storage Safety • Shut off the machine, remove the key, and wait for all movement to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
