Form No. 3400-995 Rev A Reelmaster® 5410 and 5510 Traction Unit Model No. 03675—Serial No. 316000501 and Up Model No. 03676—Serial No. 316000501 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. Model No. Serial No. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Contents Servicing the Battery...............................................42 Fuses ....................................................................42 Drive System Maintenance .........................................43 Adjusting the Traction Drive for Neutral....................43 Adjusting the Rear Wheel Toe-in ..............................43 Cooling System Maintenance ......................................44 Removing Debris from the Cooling System ................44 Brake Maintenance ............
Safety • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012. • Check that the operator's presence controls, safety Improperly using or maintaining the machine can result in injury.
• • • • • • • • • • • • • • Do not operate the machine while ill, tired, or under the – Machine speeds should be kept low on slopes and during tight turns. – Stay alert for humps and hollows and other hidden hazards. – Do not turn sharply. Use care when reversing. – Use counterweight(s) or wheel weights when suggested in the Operator's Manual. Stay alert for holes in the terrain and other hidden hazards. Watch out for traffic when crossing or near roadways.
Hauling • If the engine stalls or loses headway and cannot make it to the top of a slope, do not turn the machine around. Always back slowly, straight down the slope. • Use care when loading or unloading the machine into a trailer or truck. • When a person or pet appears unexpectedly in or near • Use full-width ramps for loading machine into trailer or the mowing area, stop mowing. Do not resume mowing until the area is cleared. truck.
Sound Power Level Vibration Level This unit has a guaranteed sound power level of 102 dBA, which includes an Uncertainty Value (K) of 1 dBA. Hand-Arm Measured vibration level for right hand = 0.59 m/s2 Sound power level was determined according to the procedures outlined in ISO 11094. Measured vibration level for left hand = 0.54 m/s2 Uncertainty Value (K) = 0.5 m/s2 Sound Pressure Level Measured values were determined according to the procedures outlined in EN ISO 5395:2013.
110-9642 1. Stored energy hazard—read the Operator's Manual. Battery Symbols Some or all of these symbols are on your battery 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke. 106-6755 1. Engine coolant under pressure. 3. Warning—do not touch the hot surface. 2. Explosion hazard—read the Operator's Manual. 4. Warning—read the Operator's Manual. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2.
120–4158 1. Read the Operator’s Manual. 2. Engine—start 3. Engine—preheat 4. Engine—stop 117–0169 1. Read the Operator's Manual. 2. Power point—10 A 3. Headlights—10 A 4. Power—10 A 5. Engine start—15 A 6. Optional air ride seat suspension—20 A 7. Engine computer management C—7.5 A 8. Engine computer management B—7.5 A 9. Engine computer management A—7.5 A 133-2930 1. Warning—read the Operator's Manual; do not operate this machine unless you are trained. 4.
133-2931 1. Warning—read the Operator's Manual; do not operate this machine unless you are trained. 4. Tipping hazard—do not drive across or down slopes greater than 15 degrees; only drive on slopes with the cutting units lowered; always wear a seatbelt 2. Warning—wear hearing protection. 5. Warning—do not park on slopes; lock the parking brake, stop the engine and remove the ignition key before leaving the machine. 6. Warning—read the Operator's Manual; do not tow the machine. 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 Use Qty. No parts required – Adjust the tire pressure. No parts required – Adjust the control-arm position. Right front hose guide Left front hose guide 1 1 Install the cutting units. No parts required – Adjust the turf-compensation spring. Hood latch assembly Washer 1 1 Install the CE hood latch. Cutting-unit kickstand 1 Install the cutting-unit kickstand.
2. Remove the shipping brackets and discard. 2 3. Remove the cutting units from the cartons. Assemble and adjust as described in the cutting unit Operator's Manual. Adjusting the Control-Arm Position 4. Make sure the counter weight (Figure 3) is installed to the proper end of the cutting unit as described in the cutting unit Operator's Manual. No Parts Required Procedure The control-arm position can be adjusted for the operators comfort. 1.
The bolt head is to be positioned to the outer side of the tab as shown in Figure 5. Figure 5 1. Opposite carrier-frame tab D. 2. Rod bracket Mount the rod bracket to the cutting-unit tabs with the carriage bolts and nuts (Figure 5). Important: On the #4 (left front) and #5 (right front) cutting units (Figure 6), use the rod-bracket mounting nuts to install the hose guides to the front of the cutting-unit tabs (Figure 7).
B. Insert the lift-arm yoke onto the carrier-frame shaft (Figure 10). C. Insert the lift-arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 11). 10. Insert the cap over the carrier-frame shaft and lift-arm yoke. 11. Secure the cap and the carrier-frame shaft to the lift-arm yoke with the snapper pin (Figure 9). Note: Use the slot if a steering cutting unit is desired or use the hole if the cutting unit is to be locked in position. Figure 9 1. Snapper pin 2. Cap 12.
Figure 14 1. Turf-compensation spring 3. Spring rod 2. Hairpin cotter 4. Hex nuts Figure 13 1. Reel-drive motor 2. Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 12.7 cm (5 inches) on Reelmaster 5410 (5-inch cutting units) or 15.9 cm (6.25 inches) on Reelmaster 5510 (7-inch cutting units); refer to Figure 14. 2. Mounting bolts 4 Note: When operating on rough terrain, decrease the spring length by 12.7 mm (1/2 inch).
rubber sealing washer remains to the outer side of the hood (Figure 16). 5 5. Inside the hood, insert the metal washer onto the latch and secure with the nut. Make sure that the latch engages the frame catch when it is locked. Use the enclosed hood latch key to operate the hood latch. Installing the CE Hood Latch Parts needed for this procedure: 1 Hood latch assembly 1 Washer 6 Using the Cutting-Unit Kickstand Procedure 1. Unlatch and raise the hood. 2.
Product Overview Figure 19 Figure 18 1. Chain bracket 3. Cutting-unit kickstand 2. Snapper pin 1. Engine hood 5. Seat adjustments 2. Operator's seat 6. Front cutting units 3. Control arm 7. Rear cutting units 4. Steering wheel Controls Seat-Adjusting Knobs The seat-adjusting lever (Figure 20) allows you to adjust the seat fore and aft. The weight-adjusting knob adjusts the seat for the operator's weight. The weight gauge indicates when the seat is adjusted to the weight of the operator.
Tilt-Steering Pedal backward. Ground speed depends on how far you press the pedal. For no load, maximum ground speed, fully press the pedal while the throttle is in the FAST position. To tilt the steering wheel towards you, press the foot pedal (Figure 21) down, pull the steering tower toward you to the most comfortable position, and release the pedal. To stop the machine, reduce foot pressure on the traction pedal and allow it to return to the center position.
1 Figure 25 1. Power point g021209 Using the InfoCenter LCD Display Figure 23 1. Backlap levers The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 26) There is a splash screen and main information screen of the InfoCenter.
InfoCenter Icon Description SERVICE DUE InfoCenter Icon Description (cont'd.) Indicates when scheduled service should be performed The cutting units are lowering. Hour meter The cutting units are raising. Info icon PIN passcode Fast CAN bus Slow InfoCenter Fuel level Bad or failed Bulb The glow plugs are active. Output of TEC controller or control wire in harness Raise the cutting units. Switch Lower the cutting units. Release the switch. Change to the indicated state. Sit in the seat.
Using the Menus Engine Run To access the InfoCenter menu system, press the menu access button while at the main screen. This brings you to the main menu. Refer to the following tables for a synopsis of the options available from the menus: Indicates the inputs, qualifiers, and outputs for starting the engine. Backlap Indicates the inputs, qualifiers and outputs for operating the backlap function.
InfoCenter Revision Lists the software revision of the InfoCenter. CAN Bus Lists the machine communication bus status. 2. Press the right button to change the blade count between 5, 8, or 11 blade reels. Setting the Mow Speed 1. In the Settings Menu, scroll down to Mow Speed. Protected Menu 2. Press the right button to select mow speed.
Specifications Note: Specifications and design are subject to change without notice. Specification ReelMaster® 5410 ReelMaster® 5510 Transport Width 228 cm (90 inches) 233 cm (92 inches) Width of cut 254 cm (100 inches) 254 cm (100 inches) Length 282 cm (111 inches) 282 cm (111 inches) Height 160 cm (63 inches) 160 cm (63 inches) Weight 1,136 kg (2,505 lb) 1,222 kg (2,693 lb) Engine Kubota 35.5 hp Kubota 35.
Operation 1 2 Note: Determine the left and right sides of the machine from the normal operating position. G009027 CAUTION Figure 27 If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. 1. Wear eye protection. 2. Wear hearing protection.
Note: The oil level should be up to the Full mark. 1. Check the level of coolant in the expansion tank (Figure 30). 5. If the oil level is below the Full mark, remove the fill cap (Figure 29) and add oil until the level reaches the Full mark on the dipstick. The coolant level should be between the marks on the side of the tank. Figure 30 Figure 29 1. Expansion tank 1. Oil-fill cap 2. If the coolant level is low, remove the expansion-tank cap and replenish the system. Do not overfill the tank.
WARNING DANGER Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and fuel tank or conditioner opening.
Checking the Hydraulic-Fluid Level and Toro cannot assume responsibility for unauthorized substitutions. Note: This synthetic fluid is not compatible with the Toro Biodegradable Fluid previously sold. See your Toro Distributor for more information. Service Interval: Before each use or daily The reservoir is filled at the factory with 56.7 L (15 US gallons) of high-quality hydraulic fluid. The best time to check the hydraulic oil is when the fluid is cold.
Checking the Torque of the Wheel Nuts Starting and Stopping the Engine Service Interval: After the first hour Important: You must bleed the fuel system before starting the engine if you are starting the engine for the first time, the engine has stopped due to lack of fuel, or you have performed maintenance on the fuel system; refer to Bleeding the Fuel System (page 41). After the first 10 hours Every 250 hours Torque the wheel nuts to 94 to 122 N-m (70 to 90 ft-lb). Starting the Engine WARNING 1.
Setting the Reel Speed To achieve a consistent, high quality of cut and a uniform after cut appearance, it is important that you set the reel speed to the proper setting. Adjust the reel speed as follows: 1. In the InfoCenter, under the settings menu, enter the blade count, mow speed and HOC to calculate the proper reel speed. 2. If further adjustments are required, in the settings menu, scroll down to the F Reel RPM, R Reel RPM, or both. 3. Press the right button to change the reel speed value.
Adjusting the Lift-Arm Counterbalance You can adjust the counterbalance on the rear cutting-unit lift arms to compensate for different turf conditions and to maintain a uniform height of cut in the rough conditions or in areas of thatch buildup. You can adjust each counterbalance spring to 1 of 4 settings. Each increment increases or decreases counterbalance on the cutting unit by 2.3 kg (5 lb).
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.
damage may occur. The bypass valve must be open whenever the machine is pushed or towed. WARNING Loading a machine onto a trailer or truck increases the possibility of tipping over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Use the ROPS (in up position) while using the seat belt when loading the machine. Ensure that the ROPS clears the top of an enclosed trailer. • Use only a single, full-width ramp.
Note: Repeat this for all switches that you can change by hand. 1 5. If a switch is closed and the appropriate indicator does not change, check all wiring and connections to the switch and/or check the switches with an ohm meter. TORO Note: Replace any malfunctioning switches and repair any damaged or worn wiring. Note: The InfoCenter display also has the ability to detect which output solenoids or relays are turned on.
Operating Tips Familiarization Before mowing grass, practice operating the machine in an open area. Start and stop the engine. Operate in forward and reverse. Lower and raise the cutting units and engage and disengage the reels. When you feel familiar with the machine, practice operating up and down slopes at different speeds. Warning System If a warning light comes on during operation, stop the machine immediately and correct the problem before continuing operation.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval After the first hour Maintenance Procedure • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb ). After the first 8 hours • Check the condition and tension of the alternator belt. After the first 10 hours • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb).
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Maintenance Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. Check the radiator and screen for debris. Check unusual engine noises.1 Check unusual operating noises. Check the hydraulic system oil level. Check the hydraulic filter indicator.
Service Interval Chart Figure 43 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours (and immediately after every washing). Figure 45 Lubricate all grease fittings for the bearings and bushings after with No. 2 lithium grease.
• Lift-arm pivots (1 each) (Figure 45) • Axle-steering pivot (1) (Figure 49) • Cutting-unit carrier-frame and pivot (2 each) (Figure 46) Figure 49 • Steering-cylinder ball joints (2) (Figure 50) Figure 46 • Lift-arm pivot shaft (1 each) (Figure 47) Figure 50 Figure 47 • Brake pedal (1) (Figure 51) • Rear axle tie rod (2) (Figure 48) G011615 Figure 51 Figure 48 38
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 400 hours (Service the air cleaner earlier if the air cleaner indicator shows red. Service it more frequently in extremely dirty or dusty conditions.) Check the air-cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage, or loose hose clamps. Figure 53 Service the air-cleaner filter only when the service indicator (Figure 52) requires it.
Servicing the Engine Oil and Filter 6. Add oil to the crankcase; refer to Checking the Engine-Oil Level (page 24). Service Interval: After the first 50 hours—Change the engine oil and filter. Every 150 hours Adjusting the Throttle 1. Position the throttle lever forward so that it is approximately 3 mm (1/8 inch) from the front of the control-arm slot. 1. Remove the drain plug (Figure 54) and let the oil flow into a drain pan. 2.
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. Wipe up any fuel that spills. Figure 57 1. Water separator filter canister • Do not fill the fuel tank completely full.
Fuses Electrical System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 58) is located behind the control arm access panel. Important: Before welding on the machine, disconnect both cables from the battery, both wire-harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. Servicing the Battery Service Interval: Every 50 hours—Check the condition of and clean the battery.
Drive System Maintenance 5. Tighten the locknut to secure the adjustment. 6. Stop the engine, remove the jack stands, and lower the machine to the ground. 7. Test drive the machine to make sure that it does not creep. Adjusting the Traction Drive for Neutral Adjusting the Rear Wheel Toe-in The machine must not creep when the traction pedal is released. If it does creep, adjust as follows: 1. Park the machine on a level surface, stop the engine, and lower the cutting units to the ground.
Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (More frequently in dirty operating conditions). Every 100 hours—Inspect the cooling system hoses. Every 2 years—Flush and replace the cooling system fluid. 1. Turn the engine off and remove the key from the ignition switch. 2. Thoroughly clean all debris out of the engine area. Figure 63 3. Unlatch the clamp and pivot open the rear screen (Figure 62). 1. Oil cooler 2. Oil-cooler latches 6.
Brake Maintenance Adjusting the Parking-Brake Latch Adjusting the Parking Brakes If the parking brake fails to engage and latch, an adjustment to the brake pawl is required. Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel (Figure 65) of the brake pedal, or when more holding force is required. Free travel is the distance the brake pedal moves before you feel braking resistance. 1. Loosen the 2 screws securing the parking-brake pawl to the frame (Figure 67). 2 4 1 Figure 65 1.
Belt Maintenance Hydraulic System Maintenance Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours thereafter. Changing the Hydraulic Fluid Tensioning the Alternator Belt Service Interval: Every 800 hours Every 2 years—Drain and flush the hydraulic tank. Service Interval: After the first 8 hours—Check the condition and tension of the alternator belt.
Replacing the Hydraulic Filters Service Interval: Every 800 hours (Or more often if the service-interval indicator is in the red zone). The hydraulic system is equipped with a service-interval indicator (Figure 70). With the engine running at operating temperature, view the indicator, it should be in the green zone. When the indicator is in the red zone, change the hydraulic filters. Figure 72 1. Hydraulic filter 3. Remove the filter. 4. Lubricate the gasket on the new filter with hydraulic oil. 5.
1 WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure that all hydraulic-fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. • Keep your body and hands away from pin hole leaks or nozzles that eject high-pressure hydraulic fluid. • Use cardboard or paper to find hydraulic leaks.
Cutting Unit System Maintenance 8. If the reels stall or become erratic while backlapping, select a higher reel-speed setting until the speed stabilizes, then return the reel speed to your desired speed. Backlapping the Cutting Units 9. To make an adjustment to the cutting units while backlapping, turn the reels off by moving the Lower Mow/Raise lever rearward and the Enable/Disable switch to the DISABLE position, and stop the engine. WARNING After completing the adjustments, repeat steps 4 through 8.
Storage Preparing the Traction Unit 1. Thoroughly clean the traction unit, cutting units, and engine. 2. Check the tire pressure. Inflate all traction unit tires to 83 to 103 kPa (12 to 15 psi). 3. Check all fasteners for looseness and tighten them as necessary. 4. Grease all grease fittings and pivot points. Wipe up any excess lubricant. 5. Lightly sand and use touch-up paint on painted areas that are scratched, chipped, or rusted. Repair any dents in the metal body. 6.
International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
