Installation Instructions

ManualsBrandsToro ManualsAttachmentsElectric Lift Kit, TM5490/TM7490 Trailed Mowers

FormNo.3379-275RevA

ElectricLiftKit

TM5490/TM7490TrailedMowers

ModelNo.02861—SerialNo.314000001andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Safety

Beforeinstallingthekit:

•ReadthemachineOperator'sManual.

•Turnoffthetractorengineandremovetheignitionkey.

•Settheparkingbrakeofthetractorandtheparkingbrake

ofthetrailedmower.

•Lowerthecuttingunitsfullydowntotheground.This

reducestheinternalpressureofthehydraulicsystemso

thatyoucanworkonthesystem.

•Alwaysweareyeprotection.

Important:Alwaysseekprofessionaladvicefromyour

localauthorizeddealerif,afterstudyingthis,youare

unsurehowtoinstallthiskit.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

111-1777

1.Cutterheadrotationcontrol

4.Reverserotation

7.Righthandwingarmliftcontrol

2.Forwardrotation

5.Lefthandwingarmliftcontrol8.Overrideliftcontrol

3.Disengagecuttingcylinder

6.Centerthreeorvearmliftcontrol

9.Emergencystop

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved

*3379-275*A

Summary of content (16 pages)

PAGE 1
Form No. 3379-275 Rev A Electric Lift Kit TM5490/TM7490 Trailed Mowers Model No. 02861—Serial No. 314000001 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Safety • Lower the cutting units fully down to the ground. This reduces the internal pressure of the hydraulic system so that you can work on the system.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty.
PAGE 3
Procedure 2 3 Description Qty. Actuator bracket Proximity sensor Proximity-sensor bracket Setscrew (M6 x 25 mm) Washer (M6) Locknut (M6) Cap screw (M5 x 20 mm) Washer (M5) Locknut (M5) Spacer Solenoid valve (closed) Line body Bonded seal (3/8 inch) Adapter (1/4 inch female x 3/8 inch male) Bonded seal (1/4 inch) Hose (1/4 inch x 380 mm), 90° x straight Tee (1/4 inch male x 1/4 inch male x 1/4 inch female) Adapter (1/4 inch male x 1/4 inch male), 1.
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1 1 2 Installing the Electric Control Box Parts needed for this procedure: 1 Control-box bracket 2 Setscrew (M8 x 25 mm) 10 Washer (M8) 5 Locknut (M8) 1 Electric control box 4 Self-tapping screws (M6 x 12 mm) 1 Umbilical cable assembly 1 Lift manifold 1 Solenoid valve (closed) 1 Solenoid 3. Remove and discard the control levers and the bracket. 6 Bonded seal (1/4 inch) 4 Adapter (1/4 inch male x 1/4 inch male) 1 Plug (1/4 inch male) 4.
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Figure 3 1. Setscrew (M8 x 25 mm), 2 3. Washer (M8), 4 2. Control-box bracket 4. Locknut (M8), 2 8. Fasten the electric control box to the bracket using 4 self-tapping screws (M6 x 12 mm). Figure 5 1. Umbilical cable assembly 10. Connect the 2 umbilical cable plugs to the electric control box, using the large cable tie provided. 11. Assemble the lift-control block assembly with the fittings as shown. 1 7 5 2 6 Figure 4 1. Electric control box 5 2.
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1 1 5 4 3 2 2 3 G025513 Figure 7 1. Cross fitting (1/4 inch male) 4. Bonded seal (1/4 inch) 2. Elbow (1/4 inch female x 1/4 inch female) 5. Lift manifold 8 3. Adapter (1/4 inch male x 1/4 inch male) 6 5 4 G025409 Figure 9 12. Fasten the lift-control block assembly to the bracket using two M8 x 75 mm bolts, one M8 x 65 mm bolt, six M8 plain washers, and 3 M8 locknuts. Note: Some of the solenoids may need to be loosened or removed to gain access to the bolt holes. 1 7 2 5.
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1 2 3 4 5 6 2 7 Installing the Rotary Valve Cylinder Assembly 9 10 4 13 8 Parts needed for this procedure: 8 4 12 11 G025407 Figure 10 Some fittings not shown 1 Actuator bracket 1 Proximity sensor 1 Proximity-sensor bracket 2 Setscrew (M6 x 25 mm) 4 Washer (M6) 1. Solenoid 8. Bonded seal (1/4 inch) 2 Locknut (M6) 2. Solenoid valve 9. Coupling (3/8 inch male x 3/8 inch female) 2 Cap screw (M5 x 20 mm) 3. Line body 10.
PAGE 8
1 2 1 2 3 4 14 5 6 13 12 11 G025360 Figure 12 1. Rear cover 10 2. Bolts 9 2. Remove the rotary valve cylinder assembly and disconnect the cylinder feed hose. 1 7 2 1 8 G025363 Figure 14 G025361 Figure 13 1. Rotary valve cylinder assembly 1. Washer (M6), 4 8. Locknut (M6) 2. Setscrew (M6 x 25 mm), 2 9. Actuator bracket 3. Spacer 2. Cylinder feed hose 10. Washer (existing) 4. Proximity sensor 11. Screw (existing) 5. Washer (M5) 12. Proximity-sensor bracket 6.
PAGE 9
8 2 1 5 3 4 9. Remove the backlap release lever from the rear hole, and install it into the front hole (Figure 16). 9 7 7 6 10 11 12 13 1 10 2 4 20 19 3 G025364 16 15 17 18 Figure 16 14 1. Front slot 2. Rear hole 21 3. Front hole 10. Fit the rotary valve cylinder assembly in the front slot (Figure 16), and secure it using the original bolt and slide bush. 11. Attach the cylinder to the rotary bracket using the M10 washer and the split pin. 12.
PAGE 10
4. Connect the power cable into the 12-volt socket in the cab of the tractor. 3 Installing the Remote Control Box and Brackets Parts needed for this procedure: 1 Remote-control box 2 Remote-control bracket 4 Cap screw (M8 x 25 mm) 8 Washer (M8) 4 Nut (M8) 4 Locknut (M8) Procedure 1. Remove and discard the control levers and the bracket. 2. Mount 1 remote-control bracket on the machine, as shown. 1 2 3 8 7 6 5 2 4 G025406 Figure 17 1. Nut (M8), 2 5. Locknut (M8), 2 2.
PAGE 11
Product Overview Figure 18 1. Cutterhead rotation control 4. Reverse rotation 7. Right hand wing arm lift control 2. Forward rotation 5. Left hand wing arm lift control 8. Override lift control 3. Disengage cutting cylinder 6. Center three or five arm lift control 9. Emergency stop Controls Lift/Lower Control Switches Push the lift/lower control switches away to lower the cutterheads independently.
PAGE 12
Hour Meter The hour meter displays the total elapsed cutting hours of the machine. Specifications Supply voltage: 12 V Figure 19 Operation 1. Transport latch—automatic latching position Preparing to Operate the Machine for the First Time 2. Safety lock—flipped up 4. Start the tractor and set the engine speed to a slow idle. 5. Engage the rear PTO drive of the tractor.
PAGE 13
Figure 21 1.
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Notes: 14
PAGE 15
Notes: 15
PAGE 16
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).