ENT ESC MENU X/Y INSTRUCTION MANUAL ROTATING LASER RL-200 2S 31492 90030
Foreword Thank you for purchasing the Topcon RL-200 2S Rotating Laser. It is one the world’s most advanced and accurate grade-setting lasers. To quickly and effectively use the RL-200 2S, please read these brief instructions carefully, and keep them in a convenient location for future reference. Precautions Guarding the instrument against shock When transporting the instrument, provide some protection to minimize risk of shock. Heavy shocks may affect beam accuracy.
Precautions for Safe Operation For the safe use of the product and prevention of injury to operators and other persons as well as prevention of property damage, items which should be observed are indicated by an exclamation point within a triangle used with WARNING and CAUTION statements in this instruction manual. The definitions of the indications are listed below. Be sure you understand them before reading the manual’s main text.
General Warning Do not perform disassembly or rebuilding. Fire, electric shock or burns could result. Do not use the unit in areas exposed to high amounts of dust or ash, in areas where there is inadequate ventilation, or near combustible materials. An explosion could occur. When securing the instrument in the carrying case make sure that all catches, including the side catches, are closed. Failure to do so could result in the instrument falling out while being carried, causing injury.
Power Supply Warning Do not short circuit. Heat or ignition could result. Do not use voltage other than the specified power supply voltage. Fire or electrical shock could result. Do not use damaged power cords, plugs or loose outlets. Fire or electric shock could result. Do not use power cords other than those designated. Fire could result. Do not use batteries other than those designated. An explosion could occur, or abnormal heat generated, leading to fire.
Do not use the battery or charger for any other equipment or purpose. Fire or burns caused by ignition could result. To prevent shorting of the battery in storage, apply insulating tape or equivalent to the terminals. Otherwise shorting could occur, resulting in fire or burns. Do not use batteries or the battery charger if wet. Resultant shorting could lead to fire or burns. Do not connect or disconnect power supply plugs with wet hands. Electric shock could result.
Tripod Caution When mounting the instrument to the tripod, tighten the centering screw securely. Failure to tighten the screw properly could result in the instrument falling off the tripod, causing injury. Tighten securely the leg fixing screws of the tripod on which the instrument is mounted. Failure to tighten the screws could result in the tripod collapsing, causing injury. Do not carry the tripod with the tripod shoes pointed at other persons. A person could be injured if struck by the tripod shoes.
User Wear the required protectors (safety shoes, helmet, etc.) when operating. Exceptions from Responsibility • The user of this product is expected to follow all operating instructions and make periodic checks of the product’s performance. • The manufacturer, or its representatives, assumes no responsibility for results of a faulty or intentional usage or misuse including any direct, indirect, consequential damage, and loss of profits.
Laser Safety Information The RL-200 2S is classified as a class 3R Laser Product according to IEC Standard Publication 60825-1 Ed.2.0: 2007 and United States Government Code of Federal Regulation FDA CDRH 21CFR Part1040.10 and 1040.11 (Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No.50, dated June 24, 2007.) Laser Safety This product projects a visible laser beam during operation.
Visible laser Laser output: 2.5mW Beam aperture LASER RADIATION AVOID DIRECT EYE EXPOSURE WAVE LENGTH 685nm 5mW MAXIMUM OUTPUT CLASS a LASER PRODUCT Explanatory Label Each label is differed by the market. Warning • Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
• Never intentionally point the laser beam at another person. The laser beam is injurious to the eyes and skin. • Do not look directly into the laser beam. Doing so could cause permanent eye damage. • Do not stare at the laser beam. Doing so could cause permanent eye damage. • Never look at the laser beam through a telescope, binoculars or other optical instruments. Doing so could cause permanent eye damage. • Sight targets so that the laser beam does not stray from them.
• Only those who have received training as per the following items shall use this product. • Read the manual for usage procedures for this product. • Hazardous protection procedures (read "Laser Safety Information") • Requisite protective gear (read "Laser Safety Information") • Accident reporting procedures (stipulate procedures beforehand for transporting the injured and contacting physicians in case there are laser-induced injuries). • When the instrument is not being used, turn off the power.
Standard System Components Rechargeable battery type 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Instrument.................................................... 1pc. Remote controller RC-400........................... 1pc. Level Sensor LS-80L ................................... 1pc. Level Sensor Holder Model-6 ...................... 1pc. Battery holder DB-75C ................................ 1pc. Ni-MH battery pack BT-67Q ........................ 1set AC/DC converter AD-11............................... 1pc.
Contents Foreword .......................................................................................................................................1 Precautions ..............................................................................................................................1 Precautions for Safe Operation................................................................................................2 User.....................................................................................
How to Set the Menu..............................................................................................................29 Maintaining Power Sources ........................................................................................................37 How to Change Batteries on the Instrument ..........................................................................37 How to Replace the RC-400 Batteries ...................................................................................
Nomenclature Rotary head/Laser emitting window Beam aperture RC-400 Remote Controller Display Display Escape key MENU key Handle ENT ESC X/Y key Enter key Arrow keys Power switch MENU X/Y Control panel Battery holder Battery compartment lock 15
Control panel MENU key Escape key X/Y key Enter key ESC ENT Auto-leveling indicator MENU X/Y Power switch Arrow keys 16
Sample Display Normal display X axis grade (Blinks digit by digit during leveling) Y axis grade (Blinks digit by digit during leveling) Transmission and reception display (On remote controller only) Transmitting Auto-leveling indicator (Blinks during leveling) Rotation speed (rpm) Channel Battery remaining Rotating laser display: RL Remote controller display: RC Complete Incomplete Menu screen display See “Menu” on page 29.
Key Functions Enter key End Operation of Data Input and Sends data to the instrument. Escape key Cancels input or escape to previous status. X/Y key Sets each grade axis. Menu and arrow keys Selects menu items. Inputs the grades of X Y axis. Sets the masking direction. Power switch On/Off of the RL-200 2S and RC-400. (RC-400 has auto-cut off 60 seconds function) RL-200 2S LED Display There is an LED that signals auto-leveling of the control panel screen of the main instrument.
Basic Operation 1 Set the instrument on a tripod or smooth surface and turn on the power. When using the remote controller, turn on the power for the instrument, and then the power for the remote controller. Normal precision mode High precision mode Higher than datum position (Buzzer sound: High frequent beep sound) Move the sensor downward. 2 3 Set X and/or Y axis grades. 4 Check the rotating beam elevation using the level sensor. Turn on the level sensor.
Preparation and Functions Power Source Connect the battery according to the battery type purchased. For charging and battery replacement instructions, see the “Maintaining Power Sources” on page 37 section. Setting Up Instrument Set the instrument on a tripod or smooth surface. The instrument must be within horizontal ±5 degrees of true level for auto-leveling to operate.
RC-400 Remote Controller When using the remote controller, turn on the power for the instrument, and then the power for the remote controller. Key operation Press the [ENT] key after each key operation to lock the entry. There will be interactive transmission between the instrument and the remote controller. When the [ENT] key is pressed, entered information is transmitted from the remote controller to the instrument.
1) The working range of the remote controller is up to a distance of about 300 m from the instrument. 2) It is necessary to install batteries when using the remote controller. Install the batteries by referring to “How to Replace the RC-400 Batteries” on page 41. 3) The power of the remote controller shuts off automatically after about 60 seconds when key or leveling operations have been completed (Auto-Cut Off Function).
Power Switch When the power switch on the instrument is turned on, auto-leveling and automatic grade setting will activate. When using the RC-400 for wireless remote control, also turn the instrument ON or OFF by pressing the power switch on the RC-400. When transmission had not been correctly performed, “NG” will appear at the lower left of the screen. In such case, please turn the power on once again.
The channel on the RL-200 2S is not same as one on the RC-400. 1 If the channel on the main unit is different from that on the remote control when the power switch is turned ON, the channel on the main unit will be automatically searched for. [SEARCHING...] will be displayed. 2 When the search is finished, the available channel and serial number of the instrument will be displayed.
Battery Status Display Remaining battery level is displayed at the lower bar in the display area. : Battery is sufficient. : Battery is sufficient. : Battery is sufficient. Battery remaining display Rotating laser display: RL Remote controller display: RC : The power is low, but laser is still usable. (Indication continues until batteries are dead.) RL BATTERY LOW : Dead batteries of RL-200 2S or RC-400. Recharge or the battery or replace the dry batteries with new ones.
Setting Grades Grade can be set in both axes, X and Y, as shown below. Grades can be set in the range indicated below. X: –10% to +10% Y: –5% to +25% Grade axes and axis symbols are as shown in the diagram below.
Aligning Direction of Grade When using the laser with a percent of grade entered, the laser must be properly aligned so the slope of the laser beam is parallel to the desired direction of grade. The sighting collimator on top of the instrument is calibrated to the grade axis of the laser beam. Follow the steps below to align the laser to the desired direction of grade: 1 2 Establish a target line parallel to desired direction of grade. 3 Rough align the instrument to the direction of grade.
Single axis How to Enter Grade 1 2 3 4 5 Dual axes Grade range: X: –10% to +10% or Y: –5% to +25% X axis Press the [X/Y] key to begin grade input. The axis symbol will flash and it will go into grade entry status. (The X and Y axis displays will switch with each push.) Select positive or negative grade by pressing arrow keys (Up or Down). Y axis Grade range: X: –10% to +10% Y: –5% to +25% X axis Y axis Move the cursor by pressing the arrow keys (Right or Left).
Menu How to Set the Menu As indicated by arrows in the figure, there are 6 setting categories in the menu and selection and changes of the settings are performed using the arrow keys and [ENT] key. 1 2 3 4 5 Press the menu key to display the menu screen. As you can see, the mask setting is framed with the cursor. Move the cursor to the item you would like to set up using the arrow keys and press the [ENT] key. The selected item will start flashing. 1) Changing Masking ModeC（P.
1) Changing Masking Mode Sets up masking (laser beam shutter) and change shut off directions. Masking (Laser beam shutter) setting Depending on the status of the location where the instruments are used, laser beam emission to unnecessary direction can be shut off. 1 Press the [MENU] key to display the menu screen. The mask setting will be displayed on the right in the upper side of the screen. 2 Use the arrow keys to position on the Mask display and press the [ENT] key.
When setting up using the remote controller After completing 1 through 4 of the above setting procedures, check that the transmission and reception display is showing “OK”. If the [NG] mark is displayed, press [ENT] again. (“OK” and “NG” will be displayed only on the remote controller screen.) Switching Masking Mode (Split-masking Direction) Mode 1 As seen from above Mode 2 As seen from above X axis Y axis You can select either Mode 1 or Mode 2 for the masking mode.
Masking Mode Setting 1 2 3 Follow steps 1-2 for the masking setting. Each press of the [X] or [Y] key toggles Mask Mode 1 and Mask Mode 2. Press the [ENT] key to lock the entry. When setting up with the remote controller, make sure that “OK” is displayed on the transmission and reception display. If “NG” is displayed, press the [ENT] key once again. Sample display Mode 1 Mode 2 2) How to change the rotary head speed (300, 600, 900 R.P.M.) The rotary head speed can be set to 300, 600 or 900 R.P.M.
3) Setting channel [Setting Channel] [Setting from the control panel of the instrument] Only channel on the instrument can be changed. [Setting from the remote controller] Only channel on the remote controller can be changed. [Changing a channel setting by searching] *RC-400 only 1 Set channel display to “SEARCH” (Refer to “How to Set the Menu” on page 29), and press the [ENT] key to lock entry. 2 Search for the channels available on active or standby RL200 2S.
4) Sensitivity Level The sensitivity level allows the user to select the vibration level that is permitted during autoleveling or grade setting. Set a sensitivity level to suit the location where the instrument is used such as places that undergo many vibrations, and also in consideration of the operational precision. Two sensitivity levels can be set: large and small vibrations. Manual setting will stop the auto-leveling function.
5) Safety Lock System When the instrument system detects a shock, this function informs the operate of it. (A safety lock is also called a height alert.) In case the safety lock system setting is ON, Safety Lock System will active. (This will be active around 10 minutes after turning on the power.
6) Alarm Signal When used with the Topcon level sensor, the RL-200 2S can communicate alarm signals directly to the sensor. This helps enable the user to be completely aware of potential problems before they can become serious.
Maintaining Power Sources How to Change Batteries on the Instrument Rechargeable battery (BT-67Q) Installing 1 Insert Ni-MH BT-67Q battery pack into the DB-75C battery holder. 2 Insert the battery pack into the instrument and turn the battery cover knob to “LOCK”. Charging 1 Plug the AC/DC converter AD-11 into the DB-75C battery holder. 2 Plug the converter power cord into the appropriate AC outlet.
The LED of DB-75C will indicate charging status: Red ON : Charging. Green ON : Charging completed. Green flashing : Ni-MH BT-67Q battery pack is not installed correctly. Red flashing : Ni-MH BT-67Q battery pack protection feature is working automatically. RL-200 2S can be used in this state. The instrument has a protection feature which works when nickel hydride batteries are overcharged or when the batteries are under a high or low temperature (+70°C or higher, or 0°C or lower) state.
1) For longer battery life, conform to the suggested charging time to the extent possible. 2) The battery source will discharge when stored and should be checked before using with instrument. 3) Be sure to charge stored battery source every 3 or 6 months and store in a place at 30 °C or below. If you allow the battery to become completely discharged, it will have an effect on future charging.
Dry battery How to replace dry batteries ENT ESC X/Y 1 Remove the battery cover by turning the battery cover knob to “OPEN”. 2 Remove the old batteries and replace with new batteries (4×D size dry cell batteries) matching [+] and [-] as shown in the figure. 3 Replace the battery cover and turn the knob to “LOCK”. MENU Replace all 4 batteries with new ones. Do not mix old batteries and new ones.
How to Replace the RC-400 Batteries [1] 1 Keep pushing the battery cover in [1] direction, and then try to slide the cover in [2] direction. The cover does not move but it will be open. 2 Remove the old batteries and replace with new batteries (three AA batteries), matching [+] and [-] as shown in the figure. 3 [2] Replace the battery cover. Replace all 3 batteries with new ones. Do not mix old batteries and new ones.
Check and Adjusting X+ Y- Horizontal Calibration Y+ X- (1) Checking Calibration ESC Y 1 Steadily set up a tripod approximately 50m from a staff member or wall and adjust so that the head of the tripod is horizontal. Mount the instrument on the tripod in the direction shown in the right figure (Y-axis facing the wall). 2 While pressing the [X] or [Y] key, turn on the power switch. 3 The flashing axis is the selected one.
(Example: Y axis) 4 Select Y axis by pressing the right arrow key. Press the [ENT] key to lock. 5 “POSITION 1” display will flash and the instrument will begin auto-leveling. After the auto-leveling is completed, the “POSITION 1” light will turn on, then, the rotary head rotates and emits laser beam. (Y-). 6 Turn on the power for the level sensor, and press the detective precision switch to select the high detection mode. 7 Check the position of the laser beam (Y-) on the wall.
9 Loosen the tripod and rotate the instrument 180° and retighten to fix. The Y+ side of the instrument should be facing the wall. After the auto-leveling is completed, the display will change to [S][T], then, the rotary head rotates and emits laser beam. 10 Following step 7, mark the laser beam position for (Y+). If the two lasers being marked are misaligned for less than 3.5mm, adjustment is not necessary. Turn off the power for the instrument. If adjustment is required, move on to (2) How to adjust.
3 “CALCULATING” will flash indicating that the calibration value is being calculated by the instrument. Do not touch the instrument until “END” is displayed to signify operation completed. (If you touch the instrument, you will need to recalibrate.) 4 When “END” is displayed, press the [ENT] key. The screen will return to the axis selection screen. If you wish to continue with checking the X axis, go back to step 3 for calibration check. 5 When you have completed the adjustment, turn off the power.
Horizontal Rotation Cone Error Perform the following check after completing “Horizontal Calibration” on the previous page. Minimum about 50 m/164 ft Cone error Wall A ESC ENT MENU X/Y Datum position Wall B Wall A ESC ENT MENU X/Y Wall B 1 Set up the laser centered between two walls approximately 50 m (164 ft) apart. Orient the instrument so one axis, either X or Y, is facing the walls. Grade should be set to 0.00% in both axes.
Grade Setting Error Perform the following check only after completing “Horizontal Calibration” and “Horizontal Rotation Cone Error”. (1) Checking 1 Setup the Y+ side facing the staff as shown in the figure. Level sensor ESC Staff ENT MENU X/Y Nail 1 Nail 2 Securely position Nail 1 and Nail 2 exactly 30m apart. 2 Turn on power for the instrument and verify the staff height of Nail 1 and Nail 2 at grade setting of 0% with level sensor and record.
3 Set Y axis grade to -1.000%. Align read the elevation of the laser beam in millimeters at Nail 1 and Nail 2. Designate these elevations as “h3” at Nail 1, and “h4” at Nail 2. ESC ENT MENU X/Y Nail 1 Nail 2 4 Using the elevation readings for h1, h2, h3 and h4, complete the equation below. If the calculated result is the range of -0.990% to -1.010%, the instrument is normal. If the calculated result for either axis is out of the range, contact your dealer or Topcon.
Storage Precautions (1) Always clean the instrument after use. 1) If the instrument got wet with rain, wipe it well before storing in the storage case. 2) Wipe away stain or dirt with soft cloth after dusting. (2) Clean storage case using cloth moistened with neutral detergent or water. Do not use ether, benzene, thinner or other solvents. (3) Store with the batteries removed, when operation is halted for more than a month.
Standard Accessories Level sensor holder model 6 154 153 152 151 150 149 Clamp knob 148 147 146 H O L D E R -6 131 9 138 137 136 135 134 133 132 131 Level sensor 50 Level sensor holder model 6
Level Sensor LS-80L Power switch The power switch turns ON or OFF by pressing. On-Grade precision switch Two on-grade precision options are available, normal precision (±2mm) and high precision (±1mm). By pressing this switch, the precision options are switched alternately. Confirm the precision choice by the indicator. (Normal precision is the default setting each time the sensor is turned on.
LS-80L Display Height alert warning of rotating laser*1 A flash and a buzzer sound signifies that the height alert function of the RL-200 2S is operating. High precision mode Normal precision mode Higher than datum position (Buzzer sound:High frequent beep sound) Move the sensor downward. Datum position (Buzzer sound:Continuous beep sound) Rotating laser battery warning*2 A flash shows that the RL-200 2S power is low.
Detective range 53
Replacing Battery [1] [2] 54 1 Keep pushing the battery cover in 1 direction, and then try to slide the cover in 2 direction. The cover does not move but it will be open. 2 Take out the old batteries and replace with new ones into the battery box. 3 Press the lid down and click to close.
Specifications RL-200 2S Accuracy Auto-leveling range Measuring range (Diameter) Rotation speeds Light source Power supply : : : : : : Operating time (+20°C / +68°F) : Tripod screw Protection against water and dust Operating temperature Storage temperature Dimensions Laser beam height : : : : : : Weight : ±7" ±5° Approx. 2 – 1100 m (6 - 3608.9 ft) with LS-80L 300/600/900 rpm (Changeable) L.D.
RC-400 Power source Operating distance Operating time (+20°C / +68°F) Operating temperature Storage temperature Dimensions Weight : 3×AA size dry cell batteries (alkaline) : Approx. 300m : Approx. 3 months (Alkaline manganese dry battery) (Life of battery may significantly shorten in the cold region.) : –20 °C to +50 °C (–4 °F to +122 °F) : -30°C to +60°C (-22°F to +140°F) : 157 (L) × 64 (W) × 37 (H) mm [6.8 (L) × 2.5 (W) × 1.4 (H) in] : 0.25kg (0.
Error Display Error Code RL BATTERY LOW RC-400 BATTERY LOW CALIBRATION OVER ERR Description Batteries of the instrument are dead. Countermeasure Replace the batteries of the instrument. Batteries of the remote controller Replace the batteries of the remote controller. are dead. Safety lock system is activated. Turn the power for the instrument off, and then turn it back on to activate auto-leveling function. The instrument is set up exceeding the auto-leveling range.
Error Code Description Countermeasure E-05 The rotary head is not rotating Turn the power for the instrument off, and then turn it back on. E-51 Internal memory error for the remote controller Turn the power for the remote controller off, and then turn it back on. E-60’s Encoder system error for the instrument Turn the power for the instrument off, and then turn it back on. E-80’s Auto-leveling is not completed Turn the power for the instrument off, and then turn it back on.
Regulations Region/ Country Directives/ Regulations Labels/Declarations FCC Compliance This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Contains FCC ID: PH3XE972 NOTE: U.S.A.
WARNING: Change or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Specified cables must be used for connection to computer and/or peripherals in order to meet FCC emission limits. CAUTION: This device and its antenna(s) must not be co-located or operating in conjunction with any other antenna or transmitter. End user cannot modify this transmitter device.
Region/ Country California, U.S.A.
California, and NY, U.S.A.
Region/ Country Directives/ Regulations Labels/Declarations Contains IC: 3070C-XE972 The term “IC:” before the radio certification number only signifies that Industry Canada technical specifications were met. Canada ICES “Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
“The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s website www.hc-sc.gc.ca/rpb” “This device has been designed to operate with the antennas listed below, and having a maximum gain of 0.61dB. Antennas not included in this list or having a gain greater than 0.61dB are strictly prohibited for use with this device.
Region/ Country EU Directives/ Regulations Labels/Declarations R&TTE CE R&TTE Directive EU R&TTE ROTATING LASER RL-200 2S, REMOTE CONTROLLER RC-400 Hereby, TOPCON CORP., declares that the above-mentioned equipment is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Please inquire below if you wish to receive a copy of Topcon's Declaration of Conformity. Topcon Europe Positioning B.V.
Region/ Country Directives/ Regulations EU WEEE Directive EU EU Battery Directive 66 Labels/Declarations
http://www.topcon.co.jp Please see the attached address list or the following website for contact addresses. GLOBAL GATEWAY http://global.topcon.
