Tommy Docks 4003 Dixie Ave, Wausau, WI 54401 http://www.tommydocks.com custserv@tommydocks.com Phone - 715.842.3804 Toll Free – 866.675.1880 Fax – 715.842.
PARTS INCLUDED IN THIS KIT (2) 48" End Rails (2) 96" or 120" Side Rails (1) 96" or 120" Center I-Beam (2) 23 7/8" Intermediate Crossmembers (20) Tapered Head Screws and Nylock Locknuts for the top side of the frame (20) Hex Head Bolts and Nylock Locknuts for the bottom side of the frame (2) Self Tapping Screws for frame assembly with slide in deck boards (these are not needed if you plan to use removable drop-in deck panels or tongue and grove decking) Start by sliding the (2) Side Rails into one of the En
Install one Intermediate Crossmember I-Beam into the Side Rail, attach with the screws and locknuts then hand tighten. Notice that the Intermediate Crossmember fits in between the flanges on the Side Rails but not where it attaches to the center I-Beam. Insert the center I-Beam into the End Rail as shown. The top flange of the I-Beam goes on top of the End Rail and the bottom flange of the I-Beam sits on top of the bottom flange of the End Rail as in first picture in this step.
This illustration shows the attachment of Intermediate Crossmembers to the center I-Beam of the frame. Notice that the bottom flange of this Crossmember fits underneath the bottom flange of the center I-Beam. Insert the screws and lock nuts and hand tighten. Attach the second Crossmember in the same manner as the first, but do not install the screws into this side rail yet. Continue to next step. Tommy Docks 4003 Dixie Ave, Wausau, WI 54401 http://www.tommydocks.com custserv@tommydocks.com Phone - 715.842.
You now have all the frame components attached to the frame except the last End Rail. Make sure all the connections are fitted tightly and tighten all the screws you have installed so far on the top side of the frame. This illustration shows the remaining connection of the Crossmember into the Side Rail that remains unattached. The purpose for this is to allow room to slide individual boards into place in the forward section for the frame.
This illustration shows the process of sliding the remaining deck boards This Illustration shows the installation of individual deck boards into the first half of the frame. (Disregard this step and the next step if you will be making removable deck panels.) Once you are at the halfway point, install and tighten the (2) screws that attach the remaining Crossmember to the Side Rail. This illustration shows the process of the sliding the remaining deck boards into the frame.
This illustration shows the process of attaching the center I-Beam to the remaining End Rail and installing the (2) screws and locknuts. Then hand tighten. This illustration shows fitting one end of the remaining End Rail into the Side Rail. Install the (2) screws and locknuts into this connection and hand tighten. Tighten the corner connection first and then the remaining connection to the Center I-Beam. Tommy Docks 4003 Dixie Ave, Wausau, WI 54401 http://www.tommydocks.com custserv@tommydocks.
You may now push the remaining corner together and flip the frame over to put the remainder of the fasteners into the frame. Slide the last board into the frame and you will be able to flex the remaining corner connection to snap in the last deck board. Tommy Docks 4003 Dixie Ave, Wausau, WI 54401 http://www.tommydocks.com custserv@tommydocks.com Phone - 715.842.3804 Toll Free – 866.675.1880 Fax – 715.842.
The final top of the frame corner connection is made by installing the (2) Self-Tapping Screws provided. Fit corner together tightly and tighten. Install the Hex Head Bolts and Locknuts into the bottom half of the frame and tighten. Tommy Docks 4003 Dixie Ave, Wausau, WI 54401 http://www.tommydocks.com custserv@tommydocks.com Phone - 715.842.3804 Toll Free – 866.675.1880 Fax – 715.842.