TG2000i and TG3000i INVERTER GENERATORS Operations Manual FIND THE HOW TO GUIDE ON
Thank you very much for choosing this Tomahawk Inverter Generator. This Manual will instruct you how to operate and use the generator set safely and properly. Please be sure to read it carefully before using. All technical data and diagrams presented in this User's Manual are consistent with the latest product at the time of publication (January 2020). The contents of this manual may be slightly different from the specific model.
Table of Contents Safety Warning …………………………………………………………..…. 1 I. Safety Instructions ……………………………………………………….. 2 II. Parts and Components ……………………………………………………. 3 III. Control Functions ………………………………………………….…… 5 IV. Before Using the Generator …………………………………………..…… 8 V. Starting up the Generator ………………………………………………10 VI. Shutting Down the Generator …………………………………………10 VII. Using the Generator ………………………………………………..… 11 VIII. Service and Maintenance …………………………………….………16 IX.
Safety Warning Please read this Safety Warning in the User's Manual and the Safety Warning decals on the generator set carefully. The Safety Warnings can alert you to potential hazards that could harm you and others. In front of each Safety Warning, there is one of four words "DANGER", "WARNING", "ATTENTION", and "CAREFUL". Details are as follows: DANGER Failure to follow instructions will result in death or serious injury. WARNING Failure to follow instructions will result in death or serious injury.
I. Safety Instructions Before operating the generator, read and understand the Manual and familiarize yourself with the safe operation procedures of the generator. Do not use indoors. Humid environments may effect performance of the generator. Do not connect it to household appliances directly. Do not smoke when refueling. Do not spill when refueling. Clean up any spills if they are made. Always shut down generator before refueling.
II.
Control Panel ① ② ③ ④⑤ ⑥ ⑩ ⑨ ⑦ ⑧ ① Idle switch ② Oil alarm indicator ③ Overload indicator ④ AC output indicator ⑤ DC socket ⑥ AC circuit breaker switch ⑦ AC socket ⑧ DC socket ⑨ USB socket ⑩ DC protection Grounding terminal 4 3-in-One combination switch (ON, OFF, CHOKE)
III. Control Functions (1)Three-in-one combination switch (also referred to as combination switch) OFF - The ignition circuit is OFF and the engine will be unable to run. CHOKE - When performing a cold start, rotate the switch to the CHOKE position and pull the recoil until the engine starts. Be sure to check for proper oil levels. RUN - After the engine has started, and been left for 5-10 seconds in the CHOKE position, rotate back to the RUN position for proper function.
connected electrical equipment. The AC indicator (green) is off and overload indicator (red) lights up, but the engine will not stop running. When overload indicator is on and the generator has no output, please take following counter measures: ① Switch off electrical equipment connected, and shut down the generator. ② Reduce total power of electrical equipment connected to the range of rated output.
(6) ECO-MODE switch (1) "ON" When the ECO-MODE switch is switched to the "ON" position, the generator will control the engine's output based on the load, which will lead to more efficient fuel consumption and reduced noise level. 2) "OFF" When the ECO-MODE switch is set to the "OFF" position, the engine will run at the rated speed, regardless of the connected load.
IV. Before Using the Generator (1)Fuel DANGER • Fuel is flammable and toxic, please read All Safety Instructions carefully before fueling; • Do not overfill the fuel tank • After fueling, confirm that the fuel tank cap has been tightened. AT T E NT IO N • After refueling, clean off gasoline residue with a clean cloth; • Unleaded gasoline must be used, as leaded gasoline can cause serious damage to the internal parts of the generator; • Remove fuel tank cap, and add gasoline up to the red indicating line.
(3)Pre-use inspection WARNING Before starting the generator, check the following components. If replacement parts or repairs are needed, contact your local dealer. Tip: Inspect your generator before every use Pre-operation inspection Fuel • Check fuel level in fuel tank of the generator, add fuel if necessary. Oil • Check oil level of the generator, add oil if necessary; • Check whether there is any oil leaking.
V. Starting up the Generator eration (1) Disconnect all devices from the generator (2) Switch ECO-MODE switch to "OFF" (3) Turn ventilation knob of fuel tank cap to "ON" Choke (4) Turn combination switch control to the valve "CHOKE VALVE" position Tip: If the engine is hot, start the generator in the "RUN" position (5) First gently pull recoil cord handle, until the cable is hooked tight, and then pull with force. (6) Once the generator starts, move the combination switch to the "RUN" position.
VII. Using the Generator (1) Proper conditions to run the generator (2) Run in ambient temperature between 25 ~ 100 °F or -5 ~ 40°C; (3) Ambient humidity below 95%; (4) To ensure proper function of the generator, operate at altitudes up to 1 mile above sea level. If operation is needed at higher altitudes, a carburetor adjustment may be needed.
• (xtension cableV PXVW be protected by a layer of WRXJK HODVWLF UXEEHU (IEC25) or other substitutes OK PROHIBITED OK Connection of AC power WARNING All electrical equipment PXVW be disconnected before inserting the plug.
② Turn ECO-MODE switch to "ON"; ③ Insert the plug into an AC outlet; ④ Make sure that the AC indicator is lit up; ⑤ Switch on the electrical equipment. Tip: Before increasing engine speed, the ECO-MODE switch must be switched to "OFF". If the generator set supplies power to multiple loads or electrical equipment, start from large to small according to the output of each electrical device.
③ Insert grounding body (iron rod with a diameter of 3/16 inch to 1/2 inch) 8 inches below into the ground and lead it out with conductor; ④ Connect the other end of the grounding wire to the led wire of grounding body. Grounding terminal (4)Battery charging Tip: • Rated DC voltage of this generator is 12V; • After the generator is started, connect the battery to the generator; • Before charging, make sure that DC protector has been switched on. ① Start up the generator.
• The connection between the charger cable and battery terminal must be reliable, try to prevent the generator from moving or becoming loose. • Follow all steps in the User's Manual for proper operation. • In the process of charging, if the current exceeds the value of the rated current, the DC protector will shut off. Press the DC protector to "ON" to restart charging. If the DC protector switches off again, stop charging immediately and contact your dealer.
(5)Range of application Before using the generator, make sure that the total load is within the rated load range of the generator, otherwise the generator may be damaged. Tip: • AC and DC can be used at the same time, but total the power amount shall not exceed rated output power. • When the total power exceeds the rated power, the overload indicator will light up. VIII. Service and Maintenance Good maintenance and service is the best guarantee for safe, efficient, and failure-free operation.
Maintenance cycle Each Item Check - fill Engine oil Gearbox gear oil (if any) Air cleaner element Settling bowl (if any) First maintenance is carried out after 1 month or 20 hours of use Afterwards, the Every year maintenance is carried out every or use of three months or 100 hours every 50 hours √ Replace Check oil level Replace √ Inspection √ √ √ √ √ √ clean √ Replace √ Clean Clean adjust Spark eliminator Clean Idle speed (if any) Check ** adjust Check Valve clearance ** adjust √* Spar
! WARNING Shut down the engine before performing any maintenance. The engine must be placed in a horizontal position. In order to prevent the engine from starting up, the spark plug cap must be separated from the spark plug. Do not use indoors or use in a confined space, or other poorly ventilated areas. Make sure that the work area is well ventilated. Exhaust from the engine contains toxic gases and inhalation can cause shock, loss of consciousness, and even death.
⑤ Installation of spark plug Spark plug torque: 12.5 N.m Tip: If there is no torque wrench when installing the spark plug, a better estimation method is to screw it 1/4-1/2 turns by force after screwing it in place, but the spark plug shall be screwed to specified torque as soon as possible. (2)Adjustment of the carburetor The carburetor is an important component of the engine.
6). Refill oil to a proper level; Recommended oil: SAE S10W/30 Oil grade: API Standard Model SJ or Higher Volume: 12 FL OZ 7). Tighten oil dipstick, cover external cover plate and tighten the knob. (4)Air filter Dirty air filters may prevent air from flowing into the carburetor. In order to prevent carburetor failure, replace the air filter regularly. If being used in a dusty environment, it must be replaced frequently. 1). Unscrew the knob ①, to remove cover plate of the air filter ②; 2).
7). Reassemble the air filter cap back to its original position, and tighten the screws; 8). Assemble air cleaner cover and tighten the knob. (5)Fuel filter screen WARNING Do not open the fuel tank of the generator in a place where smoking or with flame. 1. Remove fuel tank cap and fuel tank filter screen; 2. Clean fuel tank filter screen; 3. Wipe filter screen dry, and put it back into fuel tank; 4. Reassemble fuel tank cap. ATTENTION: Be sure the fuel tank cap is screwed on tight.
IX. Storage and Transport (1)Generator storage If it the generator is to be stored for a long period, follow these steps. 1). Turn the three-in-one switch to "OFF". 2). Open the fuel tank cap, to take out the fuel filter screen. Pump all fuel in fuel tank into special fuel tank, and then reassemble the fuel tank cap back; 3). Start up the engine to burn off the fuel in the carburetor, and then shut it down; Tip: Do not connect any electrical equipment. 4). Remove bolts of right enclosure; 5).
CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board, the United States Environmental Protection Agency and Tomahawk Power, LLC are pleased to explain the emissions control system warranty on your 2018-2019 small engine/equipment (SORE). In the United States and California, new small engine/equipment must be designed, built and equipped to meet the State's stringent anti-smog standards.
If you have any questions regarding your warranty rights and responsibilities, you should contact Tomahawk Power, LLC customer service representative at 1-866-577-4476 or Email: support@tomahawk-power.com . DEFECTS WARRANTY REQUIREMENTS (a)The warranty period begins on the date the small engine/equipment is delivered to an ultimate purchaser. (b)General Emissions Warranty Coverage.
(10)Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. Tomahawk Power, LLC will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
(a) Pulse valve For engine families less than or equal to 80cc: (1)Fuel Metering System: (a)Gasoline carburetor assembly and its internal components (b)Fuel filter (if so equipped) (c)Carburetor gaskets (d)Fuel pump (if so equipped) (2) Air Induction System including: (a)Intake pipe/manifold (b)Air cleaner (3)Ignition System including: (a) Spark plug (b)Ignition module/coil (4)Catalytic Muffler Assembly (if so equipped) including: (a)Muffler gasket (b)Exhaust manifold (5)Crankcase Breather Assembly includin
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WELDING / POWER PEST CONTROL AND MORE INVERTER SERIES INVERTER SERIES 120 Amp Portable Welder Generator 210 Amp Portable Welder Generator 9000 Watt Generators Steady 120 Amp DC welding output 60% Duty Cycle for extended use Suitable for welding rods from 6010 to 6013 Includes wheel kit for job site portability 2 Year Product Warranty Steady 50 - 210 Amp DC welding output 60% Duty Cycle for extended use Suitable for welding rods from 6010 to 7024 Electric Key Start with battery included 2 Year Product
Power Your World Tomahawk understands to keep a job-site running smoothly the proper equipment and spare parts are needed at the drop of a hat. With same day shipping and faster delivery times, count on Tomahawk to keep you powered throughout the day! With long lasting parts and engines, Tomahawk equipment will be the star of your fleet for years to come. Visit www.tomahawk-power.com to get started today! Tomahawk Power, LLC San Diego, CA Sales Support (866) 577-4476 sales@tomahawk-power.