Operation and Instruction Manual
Table of Contents 1. Safety Information ------------------------------------------------------------------------ 3 1.1 Safety Precautions ------------------------------------------------------------------------------ 3 1.2 Operating Safety --------------------------------------------------------------------------------- 4 1.3 Operator Safety while using Internal Combustion Engines ---------------------------- 5 1.
This manual provides information and procedures to safely operate and maintain this model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact JUMPING JACK at (866) 577-4476. This machine is built with user safety in mind; however, it can present hazards if improp-erly operated and serviced.
CAUTION: Used without the safety alert symbol, CAUTION indicates a potentially hazardous situation which, if not avoided, may result in property damage. 1.2 Operating Safety Familiarity and proper training are required for the safe operation of this equipment. Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions and familiarize yourself with the location and proper use of all instruments and controls.
-ALWAYS use common sense and caution when operating rammer. -ALWAYS be sure rammer will not tip over, roll slide, or fall when not being operated. -ALWAYS turn engine OFF when rammer is not being operated. -ALWAYS guide the rammer in such a way that the operator is not squeezed between the rammer and solid objects. Special care is required when working on uneven ground or when compacting coarse material. Make sure to stand firmly when operating the machine under such conditions.
1.4 Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. -DO NOT attempt to clean or service rammer while it is running. -DO NOT operate rammer with safety devices or guards removed or that are not in work-ing order. -DO NOT operate rammer without air cleaner.
1.
1.6 Safety Labels JUMPING JACK machines use international pictorial labels where needed. These labels are described below: LABEL MEANING This label contains important safety and operating information. If it becomes illegible, the cover must be replaced. Refer to the Parts Manual for ordering information. DANGER! Engines emit carbon monoxide; operate only in well-ventilate area. Read the Operation Manual for machine information. No sparks, flames, or burning objects should be near the machine.
LABEL MEANING WARNING! Serious injury if struck by compressed spring or cover. If the spring system cover is removed improperly, the springs can eject. Guaranteed sound power level in dB(A). A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate lost or damaged.
1.7 Operating Labels JUMPING JACK's machines use international pictorial labels where needed. These labels are described below: LABEL MEANING Start the engine: ① Turn the engine switch to the ON position ② Close the choke. ③ Pull the rewind starter. ④ Open the choke. Stop the engine: Turn the engine switch to OFF position. Fuel valve: Closed Open Engine stop button: Press to stop engine.
2. Operation 2.1 Application Rammers are designed to compact loose soils and gravel to prevent settling and to provide a firm, solid base for the placement of footings, concrete slabs, foundations, gas piping works, water pipe works, and cable backfill works, etc. WARNING Please do not use in the following cases as it may cause damage because machine being unbalanced.
2.4 To Start 1. Open the fuel shut-off valve by moving the fuel cock level to the open position. 2. Set the engine ON/OFF switch to the “ON” position. 3. Grip the recoil starter handle and pull it until you feel slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter case before releasing. 4. Grip the recoil starter handle and pull it a little to feel slight resistance. Then pull powerfully.
5. Soil contacting surface of the foot is lined with heat-treated metal sheet for extra strength. However, for compacting cobblestone, use the filling-up soil for example so that the foot hits the soil uniformly. 6. The tamping rammer has been designed to advance while jumping. For quicker advance, erect the machine by pushing its handle down slightly so that flat surface of the foot at its rear-end contacts the ground. 7.
3. Maintenance 3.1 Periodic Maintenance Schedule Daily before starting After first 5 hours Every Every 3 Every week or month or months or 25 hours 100 hours 300 hours Check fuel level Check oil level of machine Check fuel line and fittings for cracks or leaks.
3.2 Transporting 1. Shutdown engine for transportation 2. For transportation, tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling. 3. Drain fuel for transportation over long distances or poor roads. 4. Secure machine firmly to prevent it from moving or tipping. 5. The rammer should be transported in the same position as if it is placed on level ground.
3.4 Air Cleaner A clean engine will extend engine life. Keep the air filter clean at all times. Clean the rammer’s air filter using the recommended solvent daily. See engine manual for proper cleaning procedure. Let the filter dry before reinstalling. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING 3.5 Storage The rammer should be stored on level ground, after the engine and machine have cooled down.
3.6 Troubleshooting 3.6.1 Rammer Troubleshooting SYMPTOM Engine rotates but amplitude not uniform or does not strike POSSIBLE PROBLEM SOLUTION Operating speed of throttle lever is incorrectly set? Set throttle lever to correct position. Oil in excess? Drain excess oil. Bring to correct level. Clutch slips? Replace or adjust clutch. Spring failure? Replace spiral spring. Improper engine speed? Adjust engine speed to correct operating RPM setting.
3.6.2 Engine Troubleshooting SYMPTOM Difficult to start, fuel is available, but spark plug will not ignite. (Power available at high tension code.) POSSIBLE CAUSES SOLUTION Ignition plug not properly connected? Check ignition system. Carbon deposit at ignition? Clean or replace ignition. Short circuit due to deficient insulator? Replace insulators. Improper spark plug gap? Set spark plug gap to the correct gap. Short circuit at stop switch? Check stop switch circuit.
POSSIBLE CAUSES SYMPTOM Not enough power available (compression normal, no misfiring) Engine overheats. Rotational speed fluctuates. Recoil starter malfunction. SOLUTION Ignition coil defective? Flush fuel system and replace fuel. Ignition plug often shorts? Replace ignition wires, clean ignition. Fuel is inadequate (water, dust)? Flush fuel system and replace fuel. Mixed fuel quality is inadequate? Check fuel to oil mixture.
Working Size (in): Sound Specification (According to 2000/14/EC) Measured sound power level 105 dB (A) Guaranteed sound power level 106 dB (A) Sound power level limit 108 dB (A) Hand-Arm Vibration Specification (According to ISO 5394, EN 1033 and EN500-4): 6.
Impact damage is not covered under warranty. Clutches are not covered under any warranty. Engines are officially guaranteed by Honda. MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN JUMPING JACK 's Tamping Rammer has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your tamping rammer.
USA (866) 577-4476 MX 01 (800) 099 0778
