Installation Guide
Table Of Contents
SEALANT
GUIDE
This guide was created to provide best 
practices for installation guidance on how     
to properly install sealant. The goal is to 
minimize sealant installation failures due to 
incorrect joint design and sealant selection. It 
is just as important to correctly design the 
joint to maximize performance as it is to 
install the sealant properly
.
Installation
Installation
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IDEAL SEALANT BEAD
SHOULD NOT HAVE AIR POCKETS
Find the joint movement in the table to the right based 
on your intended substrate. 
Joint Width = Joint Movement x (100/Class of Sealant) 
It is recommended to install joints at the midpoint of 
temperature extremes, allowing for minimum initial 
joint movement.
For more detailed information on joint design, we 
recommend  reviewing  the  most  recent  additions  of 
1) ASTM C1193 Standard Guide for Use of Joint Sealants 
and 2) ASTM C1472 Standard Guide for Calculating 
Movement and Other Eects When Establishing Sealant 
Joint Width.  
for a 10 foot panel*,
in 1/16 inch units
Estimated Movement
Estimated Movement
JOINT MOVEMENT
SUBSTRATE
0.38 to 0.45
0.60 to 1.15
0.70 to 1.80
1.01 to 1.08
1.02
1.15
1.25 to 1.79
1.29 to 2.21
1.41 to 1.66
2.05 to 2.18
2.69 to 3.07
3.20
6.91 to 14.08
7.37
8.32 to 8.96
8.70 to 9.60
 WOOD (PARALLEL TO GRAIN)
BRICK MASONRY/MORTAR
MARBLE 
GRANITE
LIMESTONE
GLASS - PLATE
CONCRETE
STAINLESS STEEL
STEEL
COPPER
ALUMINUM
FRP
PVC
POLYURETHANE
POLYCARBONATE
ACRYLIC
Ideal Joint Design
Ideal Joint Design
In colder temperatures, the initial joint width should be larger to accommodate 
sealant compression. In warmer temperatures, the initial joint width should be 
larger to accommodate joint expansion during cooler weather. NOTE: The use of 
backer rod or bond breaker tape is highly recommended for all joints to reduce the 
risk of failure. 
Consider Temperature
Consider Temperature
An ideal sealant bead should not have any air pockets. It should also form an 
hourglass shape twice as wide as it is deep, allowing the bead to stretch without 
tearing or pulling away from the substrate. Best practices include designing the 
joint opening to accommodate movement. 
*For temperature swings of 120
º
F
typical in most areas of the USA.






