Product Manual

PowrCoat 1
GB
Contents
Contents
Page
1. Safety regulations for Airless spraying ...................................... 2
1.1 Explanation of symbols used .............................................................. 2
1 2 Compressor safety .................................................................................. 3
1 3 Setting up on uneven surfaces ........................................................... 3
2. General view of application ............................................................. 4
2.1 Application ................................................................................................ 4
2.2 Coating materials .................................................................................... 4
3. Description of unit................................................................................ 4
3.1 Airless process .......................................................................................... 4
3.2 Functioning of the unit ......................................................................... 4
3.3 System diagram ....................................................................................... 5
3.4 Technical data for PowrCoat units .................................................... 6
4. Operation .................................................................................................. 7
4.1 Setup ............................................................................................................ 7
4.2 Automatic lubricator .............................................................................. 8
4.3 Preparing a new sprayer ....................................................................... 8
4.4 Preparing to spray ................................................................................... 8
4.5 Spraying ...................................................................................................... 9
4.6 Pressure relief procedure ...................................................................10
4.7 Cleaning a clogged tip ........................................................................10
5. Cleanup ....................................................................................................10
5.1 Special cleanup instructions for use with
ammable solvents ..............................................................................10
5.2 Cleaning the sprayer ............................................................................10
5.3 Cleaning the air lter ............................................................................11
6. Maintenance..........................................................................................11
6.1 Daily maintenance ................................................................................11
6.2 Maintaining the lter assembly........................................................12
6.3 Maintaining the air motor ..................................................................12
6.4 Maintaining the uid pump ..............................................................12
Page
7. Troubleshooting .................................................................................13
7.1 Airless gun ...............................................................................................13
7.2 Air motor ..................................................................................................13
7.3 Spray patterns ........................................................................................14
7.4 Fluid pump ..............................................................................................15
8. Servicing ..................................................................................................16
8.1 Servicing the air motor ........................................................................16
8.2 Servicingthepumpassembly185-551•730/940 ...................18
8.3 Servicingthepumpassembly155-559•745/960 ...................20
8.4 Servicingthepumpassembly0533908•975 .............................22
Accessories and spare parts ........................................................................72
Spare parts list for the main assembly .........................................................72
Spare parts list for the cart assembly ...........................................................73
Spare parts list for the wall mount assembly ..................................... 74/75
Spare parts list for the
Sparepartslistfortheairmotor•730/745 ....................................... 76/77
Sparepartslistfortheairmotor•940/960/975 ............................ 78/79
Spare parts list for the uid pump assembly
185-551•730/940 ...................................................................................... 80/81
Spare parts list for the uid pump assembly
155-559•745/960 ...................................................................................... 82/83
Sparepartslistfortheuidpumpassembly0533908•975 ........ 84/85
Spare parts list for automatic lubricator assembly........................... 86/87
Spare parts list for the high-pressure lter ................................................88
Spare parts list for bleed valve .......................................................................89
Spare parts list fo siphon hose assembly ....................................................90
Accessories for PowrCoat units ..................................................................91
Gun manifold assemblies (optional) ............................................................92
Warranty ...............................................................................................................93