GB D F Operating manual Betriebsanleitung.............p. 24 Mode d’emploi.................. p.
Original Operating Manual GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. 1 Never put your fingers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut.
GB Contents Contents Page 7. Troubleshooting..................................................................................13 7.1 Airless gun................................................................................................13 7.2 Air motor...................................................................................................13 7.3 Spray patterns.........................................................................................14 7.4 Fluid pump.........................
Safety precautions 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used GB • This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. HAZARD: High Pressure Hose The paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.
GB • • • Safety precautions 1.2 Follow material and solvent manufacturer’s warnings and instructions. Be familiar with the coating material’s MSDS sheet and technical information to ensure safe use. Use lowest possible pressure to flush equipment. When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed.
General view of application GB Description of unit 2. General view of application 3. Description of unit 2.1 Application 3.1 Airless process Priming and final coating of large areas, sealing, impregnation, construction sanitation, façade protection and renovation, rust protection and building protection, roof coating, roof sealing, concrete sanitation, as well as heavy corrosion protection.
GB 3.
GB Description of unit 3.4 Technical data for PowrCoat units PowrCoat 730 PowrCoat 745 PowrCoat 940 PowrCoat 960 PowrCoat 975 Model Number Cart 0533730C 0533745C 0533940C 0533960C 0533975C Wall 0533730W 0533745W 0533940W 0533960W 0533975W 3000 PSI (20.7 MPa, 207 bar) 4500 PSI (31 MPa, 310 bar) 4000 PSI (27.6 MPa, 276 bar) 6000 PSI (41.4 MPa, 414 bar) 7500 PSI (51.7 MPa, 517 bar) 100 PSI 100 PSI 100 PSI 100 PSI 100 PSI 30:1 45:1 40:1 60:1 75:1 20 / 5.3 30 / 7.9 13 / 3.
GB 4. Operation 5. This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment. 4.1 Operation The requirements will vary on each model. i 6. Setup 1. Verify that the air compressor meets the power requirements necessary to effectively power the sprayer. See “Technical Data”, section 3.4 to determine air requirements.
GB Operation 4.2 Automatic Lubricator 8. Turn the air regulator (2) clockwise to increase pressure until the sprayer cycles evenly and solvent flows freely from the bleed hose. 9. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the bleed hose and into the waste container. 10. Turn off the sprayer. The automatic lubricator (Fig. 7, item 1) provides lubrication to the air that is being delivered to the system.
GB Operation 12. Open the shutoff valve. The handle should now be in line with the valve. 13. Turn the air regulator clockwise to increase pressure until the sprayer cycles evenly. The air regulator gauge should read between 60-80 PSI. 14. Unlock the gun by turning the gun trigger lock to the unlocked position. Earth the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
GB Operation 4.6 5. Pressure Relief Procedure 2. 3. 4. 5. 6. 7. 4.7 1. 2. Cleanup The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the Attention performance of the unit. Be sure to follow the Pressure Relief Procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray nozzles, or preparing for cleanup. 1.
GB Cleanup 11. 12. 13. 6. Close the shutoff valve (fig 12, 1). The figure shows the handle in the closed position. Close the bleed valve by turning it fully clockwise. Open the shutoff valve (fig. 12, 1). The handle should now be in line with the valve. 15. 16. 17. 6.1 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun.
GB Maintenance 6.2 6.3 Maintaining the Filter Assembly Air motors require a normal maintenance and service inspection at 1500 hours service. Service procedure includes replacement of motor service kit, minor. It is suggested that one motor service kit, major (which includes the minor kit) be kept on hand for normal maintenance and emergency repairs. Check the individual model’s specifications for correct part numbers. Clean the filter regularly.
GB 7. Troubleshooting 7.1 Airless Gun Problem Cause Troubleshooting Solution A. Spitting gun 1. 2. 3. 4. Air in system Dirty gun Needle assembly out of adjustment Broken or chipped seat 1. 2. 3. 4. Inspect connections for air leaks. Disassemble and clean. Inspect and adjust. Inspect and replace. B. Gun will not shut off 1. 2. 3. Worn or broken needle & seat Needle assembly out of adjustment Dirty gun 1. 2. 3. Replace. Adjust. Clean. C. Gun does not spray 1. 2. 3.
GB Troubleshooting 7.3 Spray Patterns Problem Cause Solution A. Tails 1. Inadequate fluid delivery 1. Fluid not atomizing correctly: Increase fluid pressure. Change to smaller tip orifice size. Reduce fluid viscosity. Reduce hose length. Clean gun and filter(s). Reduce number of guns using pump. B. Hour glass 1. Inadequate fluid delivery 1. Same as above. C. Distorted 1. Plugged or worn nozzle tip 1. Clean or replace nozzle tip. D. Pattern expanding and contracting (surge) 1. 2.
GB 7.4 Troubleshooting Fluid Pump Problem A. Pump delivers on upstroke only or goes up slowly and down fast (commonly called downstroke dive). Cause Solution 1. Lower foot valve ball is not seating due to trash or wear. 1. 2. Material to viscous to siphon. 2. 3. Air leaking in on siphon side or damaged siphon hose. Siphon may be too small for heavy material. Upper packing nut (if applicable) is loose or upper packings are worn. 3. Upper ball is not seating due to trash or wear.
GB Servicing 8. Servicing 8.1 Servicing the Air Motor The Air Motors require a normal mantenance inspection at 1500 hours of service on the non-circulating models. Service procedure includes replacement of the Minor Motor Service Kit (see next page for part numbers). It is suggested that one Major Motor Service Kit (which includes the minor kit) be kept on hand for normal maintenance and emergency repairs.
GB Accessing the Air Motor (Fig. 17) 5. 6. In order to be able to access the air motor, certain components must be removed. 1. Remove air hose connection. 2. Loosen the five screws (Fig. 17, item 1) that secure the motor shrouds (2) to the sprayer. Remove the shrouds. Unhook the tube (3) coming from the rear of the pressure gauge (4). 3. Loosen the top fitting (5) that secures the top of the air hose. DO NOT loosen the bottom fitting. 4.
GB Servicing 8.2 Servicing the Fluid Pump Assembly P/N 185-551 0533730W 0533730C 0533940W 0533940C 3 4 17 Technical Data Displacement Rod Area 1.38 in2 (8.90 cm2) Stroke Length 4 in. (10.2 cm) Displacement Volume / Stroke 5.55 in3 (90.9 cm3); 0.091 liter Displacement Volume / 40 Cycles / 80 Strokes 444 in3 (7272 cm3); 1.92 gal (7.27 liter) Motor Selection 700/900 Series Motor Pump Ratio 30:1 (730) / 40:1 (940) 13 5 Use of non-Titan manufactured service parts may void warranty.
GB Service Kits Reassembly Procedure 1. Servicing Insert upper packing set (19) into pump block (21). The minor service kits for pump assembly 185-551 come in three versions. They include kits with 1) Polyethylene/Leather packings, 2) Leather packings and 3) Teflon packings i Peak of “V” packings must point upwards on reassembly. Attention 2. 3. 4. Insert upper spring (18); small end of spring must go toward the packing set. Insert spring retainer (16).
GB Servicing 8.3 Servicing the Fluid Pump Assembly P/N 155-559 0533745W 0533745C 0533960W 0533960C 3 4 17 Technical Data Displacement Rod Area .976 in2 (6.3 cm2) Stroke Length 4 in. (10.2 cm) Displacement Volume / Stroke 3.9 in3 (63.9 cm3); 0.064 liter Displacement Volume / 40 Cycles / 80 Strokes 312 in3 (5113 cm3); 1.35 gal (5.113 liter) Motor Selection 700/900 Series Motor Pump Ratio 45:1 (745) / 60:1 (960) 13 5 Use of non-Titan manufactured service parts may void warranty.
GB Reassembly Procedure 1. Service Kits If cylinder (12) and displacement rod (6) are reusable, then only a minor kit part # 155-051 or 155-055 may be required for reassembly. i Insert upper packing set (19) into pump block (21). Service Kits 155-559 pump service kit, minor Attention Insert upper spring (18). Place new lower packing set (14) over piston seat (13). Peak of “V” packings must point downward on reassembly. Attention 5. 6. 8. Use Loctite on clean threads. 9. 10.
GB Servicing 8.4 Servicing the Fluid Pump Assembly P/N 0533908 0533975C 0533975W 3 4 Technical Data Displacement Rod Area 2.08 in2 (13.42 cm2) Stroke Length 4 in. (10.2 cm) Displacement Volume / Stroke 8.38 in3 (137.32 cm3); 0.137 liter Displacement Volume / 40 Cycles / 80 Strokes 670 in3; (10979 cm3) 2.
Spare parts diagram Ersatzteilbild g Main Assembly f Ensemble principal Illustration des pièces de rechange d 1 5 Hauptbaugruppe 6 7 2 3 8 4 3 9 10 11 * * * See separate listing Siehe separate Auflistung voir la liste de pièces distincte Pos.
Spare parts diagram Ersatzteilbild g Cart Assembly f Ensemble de chariot Illustration des pièces de rechange d Wagenbaugruppe 1 2 3 4 Pos.
Spare parts diagram Ersatzteilbild g Wall Mount Assembly f Ensemble de montant mural Illustration des pièces de rechange Baugruppe Wandhalterung d 7 8 9 8 6 1 10 11 12 25 26 5 2 13 14 15 4 3 21 19 22 16 27 17 18 23 28 29 30 42 20 24 31 34 32 35 36 33 41 37 38 40 Pos.
Pos.
Spare parts diagram Ersatzteilbild g Air Motor Assembly f Moteur pneumatique Illustration des pièces de rechange Luftmotor d 0533730W 0533730C 0533745W 0533745C 1 24 7 6 4 5 2 25 26 3 36 27 8 10 9 28 11 12 13 29 14 28 15 16 30 31 17 34 18 19 20 21 22 32 35 23 33 76 PowrCoat
g d f Description Benennung Description 9805428 Screw (6) Schraube (6) Vis (6) 858-660 Locking bolt (2) Arretierbolzen (2) Boulon d’arrêt (2) 858-611 858-611 Stop nut (2) Stellmutter (2) Écrou d’arrêt (2) 742-905 742-905 Trip retainer (2) Bedienungsarretierung (2) Dispositif de retenue du déclenchement (2) 5 742-001 742-001 O-ring (2) O-Ring (2) Joint torique (2) 6 738-213 738-213 Trip spring (2) Bedienungsfeder (2) Ressort de déclenchement (2) Ball (2) Kugel (2) Bille
Spare parts diagram Ersatzteilbild g Air Motor Assembly f Moteur pneumatique 0533940W 0533940C 0533960W 0533960C 0533975W 0533975C Illustration des pièces de rechange d Luftmotor 1 24 7 6 4 5 2 25 26 3 36 27 8 10 9 28 11 12 13 29 14 28 15 16 30 31 17 34 18 19 20 21 22 32 35 23 33 78 PowrCoat
Pos.
Spare parts diagram Ersatzteilbild g Fluid Pump Assembly 185-551* f Pompe de fluides 185-551* 0533730W 0533730C 0533940W 0533940C Illustration des pièces de rechange d 1 Flüssigkeitspumpe 185-551* 10 2 11 3 4 10 12 13 5 14 6 7 15 8 * * * See Section 8.2 for service kits Siehe Abschnitt 8.2 bezüglich Service-Kits Consulter la section 8.
Pos.
Spare parts diagram Ersatzteilbild g Fluid Pump Assembly 155-559* f Pompe de fluides 155-559* 0533745W 0533745C 0533960W 0533960C Illustration des pièces de rechange d 1 Flüssigkeitspumpe 155-559* 11 2 12 3 4 11 5 13 14 15 6 16 7 8 9 * * * 10 See Section 8.3 for service kits Siehe Abschnitt 8.3 bezüglich Service-Kits Consulter la section 8.
Pos.
Spare parts diagram Ersatzteilbild g Fluid Pump Assembly 0533908* f Pompe de fluides 0533908* Illustration des pièces de rechange d Flüssigkeitspumpe 0533908* 0533975W 0533975C 1 2 11 3 4 5 12 13 14 13 6 15 7 8 16 9 10 * * * See Section 8.4 for service kits Siehe Abschnitt 8.4 bezüglich Service-Kits Consulter la section 8.
Pos.
Spare parts diagram Ersatzteilbild g Automatic lubricator assembly f Lubrificateur automatique Illustration des pièces de rechange d Automatischer Druckluftöler 1 6 7 2 3 8 4 5 86 PowrCoat
Pos.
Spare parts diagram Ersatzteilbild g High Pressure Filter f Filtre à haute pression Illustration des pièces de rechange d Hochdruckfilter Filter Assembly Specifications Maximum Working Pressure ����� 5000 psi (34 5 MPa) / 7500 psi (51.7 MPa) Filter Area ����������������������������������������� 18 In2 (116 cm2) Outlet Ports ������������������������������������� (1) 1/4” NPT(F) for bleed valve (1) 3/8” NPT(F) with 1/4 NPSM(M) hose connection (1) 3/8” NPT(F) plugged for additional gun hookup.
Spare parts diagram Ersatzteilbild g Bleed Valve Assembly f Assemblage de la soupape de décharge Illustration des pièces de rechange Ablassschlauchbaugruppe d 7 4 5 6 3 2 1 Pos.
Spare parts diagram Ersatzteilbild g Siphon Hose Assembly f Assemblage du tuyau de siphon Illustration des pièces de rechange d Syphonschlauchbaugruppe 1 2 3 5 6 7 2 4 Pos.
Accessories for PowrCoat units Zubehör für PowrCoat-Geräte Accessoires pour groupes PowrCoat g d f Description Benennung Description 103-826 5 Gal. Siphon Hose Assembly w/Rock Catcher 1” x 4.5’ 5 Gal. Saugschlauch w/Steinabschneider 1” x 4.5’ Assemblage du tuyau de siphon de 19 litres avec grille à roches de 2,5 cm x 1,4 m 103-808 55 Gal. Siphon Hose Assembly w/Rock Catcher 1” x 6’ 55 Gal.
g Gun Manifold Assemblies (Optional) f Ensembles de collecteur de pistolet (facultatifs) Pistolenmehrfachanschluss (Optional) d Single Gun • Einfache Pistole • Pistolet simple (A) (B) 1 6 1-Gun add-on 1-Pistolenerweiterung Pistolet simple additionnel 4 2 Add-A-Gun Kit Kit zur Pistolenerweiterung Trousse pour ajouter un pistolet 2 3 5 1 3 (A) Pos.
Warranty GB Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship.
United States Sales & Service International Sales Phone: 1-800-526-5362 Fax: 1-800-528-4826 international@titantool.com Fax: 1-763-519-3509 1770 Fernbrook Lane Plymouth, MN 55447 www.titantool.
