Product Manual
AirCoat 1
GB
Contents
Contents
Page
1. Safety regulations for Air-Assisted / Airless spraying ........ 2
1.1 Explanation of symbols used .............................................................. 2
1.2 Compressor safety .................................................................................. 3
1.3 Setting up on uneven surfaces ........................................................... 4
1.4 Freezing Parts ........................................................................................... 4
2. General view of application ............................................................. 5
2.1 Application ................................................................................................ 5
2.2 Coating materials .................................................................................... 5
3. Description of unit................................................................................ 5
3.1 Air-Assisted / Airless / Air-Powered process .................................. 5
3.2 Functioning of the unit ......................................................................... 5
3.3 System diagram ....................................................................................... 6
3.4 Technical data for AirCoat units ......................................................... 7
4. Operation .................................................................................................. 8
4.1 Setup ............................................................................................................ 8
4.2 Automatic lubricator .............................................................................. 9
4.3 High pressure uid regulator .............................................................. 9
4.4 Preparing a new sprayer ..................................................................... 10
4.5 Preparing to spray .................................................................................10
4.6 Spraying ....................................................................................................11
4.7 Pressure relief procedure ...................................................................12
5. Cleanup ....................................................................................................12
5.1 Special cleanup instructions for use with
ammable solvents ..............................................................................12
5.2 Cleaning the sprayer ............................................................................ 12
5.3 Cleaning the air lter ............................................................................13
Page
6. Maintenance..........................................................................................13
6.1 Daily maintenance ................................................................................ 13
6.2 Maintaining the lter assembly........................................................14
6.3 Maintaining the high pressure uid regulator ...........................14
6.4 Maintaining the air motor .................................................................. 15
6.5 Maintaining the uid pump ..............................................................15
7. Troubleshooting .................................................................................15
7.1 Spray gun .................................................................................................15
7.2 Air motor ..................................................................................................16
7.3 Spray patterns ........................................................................................16
7.4 Fluid pump ..............................................................................................17
8. Servicing ..................................................................................................18
8.1 Servicing the air motor ........................................................................18
8.2 Servicing the pump assembly ..........................................................20
Accessories and spare parts ........................................................................66
Spare parts list for the main assembly .................................................. 66/67
Spare parts list for the motor / pump assembly ............................... 68/69
Spare parts list for the upper housing assembly .............................. 70/71
Spare parts list for the air motor ............................................................ 72/73
Spare parts list for the uid pump assembly ..................................... 74/75
Spare parts list for automatic lter, regulator, lubricator
assembly .......................................................................................................... 76/77
Spare parts list for the high-pressure lter ......................................... 78/79
Spare parts list for the high-pressure uid regulator ...................... 80/81
Spare parts list for the cart assembly .................................................... 82/83
Warranty ...............................................................................................................84