OPERATING MANUAL ControlMax ™ Airless, high-pressure spraying unit APPAREIL DE PULVÉRISATION À HAUTE PRESSION SANS AIR UNIDAD DE PULVERIZACIÓN SIN AIRE Y DE ALTA PRESIÓN 0617 • Form No.
IMPORTANT SAFETY INFORMATION GROUNDING INSTRUCTIONS Read all safety information before operating the equipment. Save these instructions. This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug.
IMPORTANT SAFETY INFORMATION Safety hazards warning: EXPLOSION OR FIRE • Solvent and paint fumes can explode or ignite. Severe injury and/or property damage can occur. • Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors. Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable material.
IMPORTANT SAFETY INFORMATION • Always engage the trigger lock when not spraying. Verify • Do not operate the unit when fatigued or under the • • • • the trigger lock is functioning properly. Verify that all connections are secure before operating the unit. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning off the motor.
General information Models Capability This pump is available in stand models (1500 / 1700) and cart models (1700 Pro / 1900 Pro). Sprays a variety of paints (oil-based and latex), primers, stains, preservatives and other nonabrasive materials. Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions given in this manual applies to all models except where noted.
Assembly Do not plug in the power cord until assembly is complete. 1 tools needed •• Two 6” adjustable wrenches 1. Attach the tool box doors to the top of the sprayer as shown. Snap one peg into one of the orifices, and then snap the other peg into the other orifice. The pegs on the ends will snap into the orifices on the unit. 2. Stand models - Attach the handle: 2 Metal Frame - Line up the handle with the frame as shown. Push the snap buttons on each side and drop the handle into the frame.
Assembly (continued) i The spray gun included with the sprayer will have one of two types of hose restraint: 6a 1) the “C” type where the hose is clamped, or 2) the circular type where the hose gets threaded through a hole in the restraint. When attaching the hose to the spray gun, follow the appropriate steps to properly secure the spray hose. 6b 6. “C” type: a. Spin the gun onto the male fitting on the other end of the spray hose.
parts and components 1 12 10 2 11 13 14 3 SPRAY 8 7 PRIME 4 2 4 5 PRIME 6 7 SPRAY 8 9 3 SPRAY 9 15 PRIME 5 4 8 # Item Description 1 Hose wrap The hose wrap allows for easy storage of the spray hose (cart models only). 2 Tool box The Tool Box provides a place for items such as extra spray tips or wrenches.
before you begin i This section contains instructions that will be repeated throughout this manual. Read and understand this section before using the equipment. spray gun Trigger lock 1 Be careful when handling the spray gun so you do not accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 3-4. See physician immediately and bring this instruction manual.
load material i These steps will prime the system and get it ready to spray. You will need The material you plan to spray Extension cord Waste bucket i Recommendation: It is good practice to perform the steps on this page using water to familiarize yourself with the function of the unit as well as to ensure the unit is set up properly. i Recommendation: Always use new spray material or material that has been thoroughly strained. Old material often contains debris that can clog the system.
spraying i Follow these steps to deliver spray material from the material container to the spray gun. You will need •• •• •• 1 Waste bucket Scrap material / cardboard Drop cloths to protect floors and furnishings from overspray 1. Make sure the tip guard is removed. Point the spray gun into a separate waste container. Unlock the spray gun trigger. 2 Squeeze and hold trigger for steps 2-3. 2. Slowly turn the pressure control knob clockwise to setting ‘2’. Turn the PRIME/SPRAY knob to SPRAY.
practice spraying Prior to spraying, it is important that you are using the spray tip / spray material combination that it suitable for your spraying job. i Refer to the chart below for a list of recommendations regarding spray tip size, spray material and pressure settings.
practice spraying i If the spray pattern becomes distorted or stops spraying completely while the gun is triggered, follow any or all the procedures listed on pages 12-13. If you plan to be away from your spray project for more than one hour, follow the Short Term Storage instructions on page 15. If you have difficulty achieving a good spray pattern, your spray tip may not be ideal for the type of material you are spraying. Refer to “Troubleshooting” page, 22.
spraying troubleshooting - clear the spray tip i If the spray pattern becomes distorted or stops spraying completely while the gun is triggered, the spray tip could be clogged. Follow the steps below. you will need •• 1 Scrap material / cardboard Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury. 2 1. Lock the spray gun. 2. Rotate spray tip 180 degrees from its current position.
spraying troubleshooting - clean the inlet filter i If the spray pattern becomes distorted or stops spraying completely while the gun is triggered, the inlet filter could be clogged. Follow the steps below. you will need •• •• 1 Warm, soapy water for latex material Mineral spirits for oil based materials Make sure your floors and furnishings are covered with drop cloths to prevent accidental drips. Attention 2 1. Remove the inlet filter by pulling it off the suction tube. 2.
short-term storage This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, pages 17-18. you will need SPRAY •• •• •• •• 1 Water PRIME i Plastic bag Damp rags Stir stick i Instructions are for latex materials only! If using oil based material follow instructions for Cleanup on pages 17-18. 2 AND shutdown 1. Perform the Pressure Relief Procedure, page 9. 2. Turn spray tip 90º.
cleanup Cleaning notes - read before cleaning •• When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits. Never use mineral spirits with latex materials. •• •• •• NEVER use gasoline to clean sprayer. •• •• If spraying or cleaning with oil-based materials, the spray gun must be grounded while preparing the spray hose or cleaning. •• Ground the gun by holding it against the edge of a metal container while purging.
Cleanup - continued 5. Point the spray gun at the side of a waste container. 5 Ground the gun against the side of a metal waste container if flushing with mineral spirits. SPRAY While squeezing the trigger, turn the pressure control knob to ‘2’, and turn the PRIME/SPRAY knob to SPRAY. 6. Continue squeezing the trigger until fluid is coming out clear. You may need to get new cleaning solution. PRIME 6 7. Perform Pressure Relief Procedure, page 9. 8.
long term storage i Follow these steps to prepare your sprayer for longterm storage. you will need •• •• •• 1 Light household oil / Piston Lube HOUSEHOLD Rags OIL Two adjustable wrenches i The suction tube should still be removed from the end of the previous section and the PRIME/SPRAY knob should be in the PRIME position. 2 1. Remove the spray hose from the spray gun. Tip the spray gun upside down and pour a few drops of Piston Lube inside the gun housing.
cleaning the inlet valve i Cleaning or replacing the inlet valve may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps. you will need •• •• •• •• 1 Adjustable wrench or 10 mm allen wrench Warm, soapy water if using latex material Mineral spirits for oil based material Petroleum jelly 1. Remove the suction tube. 2 2.
cleaning the outlet valve i Cleaning or replacing the outlet valve may be necessary if spray performance remains poor after following the steps in the Troubleshooting section. Call Technical Service (1-866-848-2698) to order a new outlet valve assembly. you will need •• •• •• •• 1 Two 6” adjustable wrenches 2.5 mm allen wrench Warm, soapy water if using latex material Mineral spirits for oil based material 2 1. Place a wrench on the outlet valve to secure it.
troubleshooting Problem Cause Solution A. The sprayer does not turn on. 1. The sprayer is not plugged in. 2. Pressure control knob is set to OFF. 1. Plug the sprayer in. 2. Turn pressure control knob to recommended setting. 3. Motor will cycle ON and OFF while spraying to regulate pressure. This is normal. 4. Reset circuit breaker or find another outlet. 5. Refer to General Information. 3. The sprayer shuts off while under pressure. 4. No power is coming from power outlet. 5.
warranty AIRLESS PAINT SPRAY EQUIPMENT This product, manufactured by Titan Tool, is warranted to the original retail purchaser against defects in material and workmanship for two years from date of purchase. This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Titan Authorized Service Center. This warranty does not apply to accessories.
Parts List • Liste de pièces • Lista de piezas Main assembly (stand models) • Ensemble principal (modèles de support) • Montaje principal (modelos de soporte) 1500 1700 1 2 2 1 3 3 4 4 7 7 6 6 5 5 # 1500 1700 Description Description Descripción 0580389 --------- Base assembly Ensemble de la base Conjunto de la base --------- 0580163 Handle assembly Ensemble de la poignée Conjunto de la manilla 0580041B 0580041B Door (single piece) Porte (pièce unique) Tapa (pieza única) 3*
Parts List • Liste de pièces • Lista de piezas Main assembly (cart models) • Ensemble principal (modèles de chariot) • Montaje principal (modelos de carro) 1700 Pro / 1900 Pro 1 2 4 7 6 5 3 Replacement parts available by calling customer service On peut obtenir des pièces de rechange en appelant le Service à la clientèle. Los repuestos están disponibles llamanado al servicio a clientes.
Parts List • Liste de pièces • Lista de piezas spray gun assembly • pistolet de pulvérisation • Pistola de rociadora 1 2 3 4 5 # 1500 1700 1700 Pro 1900 Pro 353-700 ------- ------- 2 Description Description Descripción ------- Spray gun assembly, ControlMax (includes item 2-4) Ensemble du pistolet de pulvérisation, ControlMax (inclut les articles 2 à 4) Conjunto de la pistola pulverizadora, ControlMax (incluye los elementos 2 a 4) 353-701 353-701 Spray gun assembly, ControlMax Pro (inc
Parts List • Liste de pièces • Lista de piezas Suction set assembly • ENSEMBLE D’ASPIRATION • CONJUNTO DE SUCCIÓN 1 2 3 3 6 7 4 5 # 1500 1700 1700 Pro 1900 Pro Description Description Descripción 1 ------- ------- ------- Suction tube Tube d’aspiration Tubo de succión 2 0580487 0580487 0580208 Return tube Tuyau de retour Tubo de retorno 3 0512390 0512390 0512390 Clip (single piece) Agrafe (pièce unique) Sujetador (pieza única) 4 0580154 0580154 0580154 Inlet filter housin
accessories• Accessoires • Accesorios Part No.
