SNOW PLOW ASSEMBLIES JD 62-6430 Current as of 11/10/2010 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.
TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in this manual.
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower. We recommend that you read carefully the entire manual before operating the unit.
TABLE OF CONTENTS SAFETY SECTION_____________________________________ 1 ASSEMBLY / MOUNTING SECTION______________________ 2 OPERATION SECTION_________________________________ 3 MAINTENANCE SECTION______________________________ 4 PARTS SECTION______________________________________ 5 WARRANTY INFORMATION____________________________ 6 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage ma
SAFETY SECTION Safety Section 1-1 © 2009 Alamo Group Inc.
SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis. Concrete, masonry, many types of rock, and various other materials contain silica sand. California lists respirable crystalline silica as a substance known to cause cancer. Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica.
SAFETY SAFETY All Safety Shields, Guards and other Protective Safety devices should be used and maintained in good working condition. All safety devices should be inspected NEVER REMOVE carefully at least daily for missing or broken components. PROTECTIVE SHIELDS AND GUARDS! NEVER MODIFY OR CUT PROTECTIVE SHIELDS OR GUARDS! When shields or guards are removed to access areas for maintenance, they must be replaced and be in good condition before operating.
SAFETY Prolonged operation of the Snow Plow may cause operator boredom and/or fatigue affecting the safe operation of the Snow Plow and Truck or Power unit. It is recommended that the operator take scheduled work breaks to help prevent these potentially impaired operating conditions. If possible, completely shut down the Equipment, exit the cab and move around stretching your arms and legs. Never operate the Equipment in a fatigued or bored mental state that impairs proper and safe Equipment operation.
SAFETY Always wear a seat belt while driving the equipment during operation and transport. Serious injury or even death could result from falling from the operator’s station or from being involved in a collision. (SNPO-05) SAFETY Start the engines only when seated and belted in the operator’s seat. Operate the equipment controls only while properly seated with the seat belt secured around you.
SAFETY Unplowed snow, piled ice and debris, and snow drifts left behind the equipment might pose a driving hazard to vehicle traffic colliding with the debris or losing traction on the material. It is recommended to post warning signs alerting driver’s of the equipment operation presence and the need to reduce vehicle speed. If such hazards are left behind following the Snow Plows passage, the area should be plowed a second time and any remaining hazards removed by an alternative method.
SAFETY Allow passengers only in situations where their presence is involved in the operation (operator training, supervision, maintenance inspection). Never carry passengers whose presence distracts from the safe operation or transport of the equipment. Passengers must be seated securely and belted in the cab’s passenger seat. Never allow any person to ride on any other location of the Truck, Power Unit or Snow Plow during operation or transport.
SAFETY Always turn on all safety lights and flashers when you operate the Snow Plow. (SNPS-5) Be particularly careful in transport. The Implement has raised and moved the center of gravity to the front of the Power Unit increasing the possibility of overturn and tipping forward. Turn curves or go up slopes only at low speed and using a gradual turning angle. Go up slopes with the Implement located uphill. Slow down on rough or uneven surfaces.
SAFETY MAINTENANCE AND SERVICE SAFETY INSTRUCTIONS AND PRACTICES Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.
SAFETY Never leave the Snow Plow unattended while the plow is in the raised position. Accidental operation of the lifting lever or a hydraulic failure may cause a sudden drop of the unit which could result in injury or death by crushing. If the plow must be raised for inspection or service securely block up and support the Plow to prevent it falling. (SNPM-06) Never crawl under the Snow Plow or any raised component unless it is properly blocked up and support to prevent it from falling.
SAFETY SAFETY Do not operate this equipment with hydraulic oil or fuel leaking. Oil and fuel are expensive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks.
SAFETY TRANSPORTING SAFETY INSTRUCTIONS AND PRACTICES Secure the wing for transport when not plowing. Secure wing in transport position using wing transport safety chain. Sudden or unexpected dropping of wing could result in serious injury. (SNPO-35) Transport the Truck, Power Unit, and Snow Plow only at safe speeds. Serious accidents and injuries can result from driving this equipment at unsafe speeds.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: SAFETY “...
ASSEMBLY SECTION Assembly Section 2-1
ASSEMBLY Before attempting to mount or service your Tiger equipment, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received! Always use a floor jack, hoist or fork lift to lift and raise heavy parts.
ASSEMBLY MULTIPLIER VALVE CONTROLLER MOUNTING The Multiplier Valve Controller comes with two worm-screw ties that are used to attach the Controller to the Tractor Joystick as shown below. The Multiplier Valve Controller can also be attached to the tractors’ joystick by removing the joystick handle, drilling two holes, and using the 10-32 machine screws and nylock nuts which are provided.
ASSEMBLY HYDRAULIC MULTIPLIER VALVE MOUNTING Align the mounting bracket to the existing holes on rear of the tractor by the PTO. Secure the bracket to the tractor with the existing hardware. Then align the holes and secure the valve to the mounting bracket as shown in the parts section. Install the electrial control wires from the controller that are routed through the rear window of the cab. See previous page for wire designation.
ASSEMBLY HYDRAULIC SYSTEM DIAGRAM Assembly Section 2-5
ASSEMBLY 3-POINT PUSH ARM STOP MOUNTING Install the Push Arm Stop onto the 3-point hitch using the pins as shown in the parts illustration. Adjust the bottom arms so the Push Arm Stop is 17” to the ground at the Pivot Boss. Adjust the top link so that the Push Arm Stop is approximately level with the ground. ADJUSTING REAR WHEELS Follow the instructions in the tractor owners manual for adjusting tires and rims. The rear wheels MUST be adjusted to the widest setting.
ASSEMBLY WELDING MAIN FRAME Make sure you use the appropriate safety equipment. Weld the Tangs onto your existing Main Frame as shown below. Next, weld on the Boss’ making sure the orientation of the cross holes for the bolts are correct. ITEM PART NO. QTY DESCRIPTION 1 2 3 4 5 06300059 06401066 06401067 06470013 23387A * 2 1 1 2 MAIN FRAME TANG,LEFT,MNFRM TANG,RIGHT,MNFRM BOSS,2.50OD x 1.56ID x 1.00 BOSS,2.50OD x 1.53ID x 1.
ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to be maintaned in good condition as a reminder to the operator, and should be replaced if damaged.
OPERATION OPERATION SECTION Snow Plow Operation Section 3-1
OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owner / operator / dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly, use, and maintenance.
OPERATION PUSH ARM STOP POSITION The Push Arm Stop height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The 3-point should be set in its lowest position. With the 3-point in its lowest position, adjust the 3-point arms so that the Push Arm Stop is level to the ground After the first day of operation, all bolts should be checked and tightened securely.
OPERATION TRANSPORTING MOWER ON A TRAILER Transporting unit by flatbed trailer: Most tractors with a side mounted plow attached will be over legal transporting width (102” wide). For this reason, one of the following procedures must be followed. 1: Transporting with side plow attached: Use a loading dock or ramp to load tractor onto the trailer. Center the tractor with the plows attached between the sides of the trailer. Make sure the side plow is fully raised and secured.
OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION Snow Plow Operation Section 3-6
MAINTENANCE SECTION Maintenance Section 4-1
IN SEASON MAINTENANCE Snow removal equipment must be cared for and maintained regularly. Daily or pre-route inspection and maintenance are necessary. Failure to do so may affect efficiency and safety. A visual inspection must be carried out after every 8 hours of operation. Look for damaged components, bends, cracked welds or hydraulic leaks. REPAIR IMMEDIATELY! It is recommended to re-torque all bolts after the first 8 hours of use and to regularly check for loosened or missing fasteners.
END OF SEASON MAINTENANCE GROUND ENGAGING COMPONENTS CUTTING EDGES & GUARDS Replace any broken cutting edges, unevenly or excessively worn cutting edges, and broken or worn wear guards. RUNNING GEAR Replace broken, worn, or missing running gear shoes, and any damaged adjuster leg components. Grease internal threads and sliding members (it’s best to disassemble and grease directly; zerks aren’t as effective at greasing these areas). HARDWARE Replace missing or broken bolts.
NOTES
JD62-6430 SNOW PLOW PARTS SECTION Parts Section 5-1
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: PAGE TRACTOR MOUNT KIT - MAIN FRAME 5-4 TRACTOR MOUNT KIT - FRONT HYDRAULICS 5-5 TRACTOR MOUNT KIT - PUMP HOSES 5-6 TRACTOR MOUNT KIT - SIDE HYDRAULICS 5-8 3-POINT STOP & PUSH ARM 5-10 MULTIPLIER VALVE MOUNTING 5-12 3 & 4 FUNCTION MULTIPLIER VALVE BREAKDOWN 5-13 2 FUNCTION MULTIPLIER VALVE BREAKDOWN 5-14 1 FUNCTION MULTIPLIER VALVE BREAKDOWN 5-15 SAFETY LIGHTS 5-16 JD6030 SNOW PLOW Parts Section 5-3 01-31-07
TRACTOR MOUNT KIT - MAIN FRAME ITEM PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 REF 06300118 21688 06420125 21677 06300116 33764 21777 06300113 33880 31731 32382 27281 6T2289 21835 6T2607 22021 21993 21825 6T3001 * 1 3 2 3 1 8 4 1 6 4 4 2 4 2 2 2 2 2 1 MAIN FRAME SIDE PLOW WELDMENT CAPSCREW,7/16 x 3-1/4,NC PIN,1.50 X 4 NYLOCK NUT,7/16,NC PUSH FRAME FLATWASHER,5/8,SAE,GR8 NYLOCK NUT,5/8,NC HANGER FRAME FLATWASHER,3/4,SAE,GR8 CAPSCREW,20MM x 50MM,2.5P,GR10.
TRACTOR MOUNT KIT - FRONT HYDRAULICS ITEM PART NO.
TRACTOR MOUNT KIT - PUMP HOSES REPLACE EXISTING HOSES IF NECESSARY ITEM PART NO.
NOTES PAGE INTENSIONALLY LEFT BLANK JD6030 SNOW PLOW Parts Section 5-7
TRACTOR MOUNT KIT - SIDE HYDRAULICS JD6030 SNOW PLOW Parts Section 5-8 12-04-06
TRACTOR MOUNT KIT - SIDE HYDRAULICS ITEM PART NO. QTY.
3-POINT STOP & PUSH ARM JD6030 SNOW PLOW Parts Section 5-10
3-POINT STOP & PUSH ARM ITEM PART NO. QTY.
MULTIPLIER VALVE MOUNTING ITEM PART NO. QTY.
3 & 4 FUNCTION MULTIPLIER VALVE BREAKDOWN ITEM PART NO.
2 FUNCTION MULTIPLIER VALVE BREAKDOWN ITEM PART NO.
1 FUNCTION MULTIPLIER VALVE BREAKDOWN TWO REQUIRED ITEM PART NO.
SAFETY LIGHT ASSEMBLY SAFETY LIGHT INSTALLATION 1. 2. 3. 4. 5. Install marker light asy onto the mounting bracket, running wires inside bracket tube. Remove and retain panel under right rear fender that protects wiring. Remove and discard back three screws and clips securing the right rear fender to the cab. Install mtg. bracket to points in previous step with three 1/4" x 3/4”NC bolts and nylock nuts. Using the mounting bracket as a template to drill two holes (13/64 dia.
WARRANTY SECTION Warranty Section 6-1
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine.
