Manual
Understanding Black Powder And
Black Powder Substitutes
Make no mistake about it, Black Powder or a recommended Black Powder
Substitute are the only propellant powders that are safe to use in a muzzle-
loading firearm. Oh, you will hear, or possibly read, advice to the contrary but don’t fol-
low it for you will never hear such advice from a competent source.
The reason for using a low yield powder such as Black Powder or Pyrodex is quite
basic and it is related to firearm design. When used as a propellant, Black Powder or
Pyrodex generates a relatively low breech pressure. Muzzleloading firearms, even those
with modern steel barrels, are not designed to withstand the high pressures produced by
a Smokeless Powder charge. Think about it for a minute and you will understand why. The
ignition hole in a muzzleloading firearm is a direct port into the combustion chamber. This
port is sealed only by the thin metal of a shotshell primer or percussion cap. In the flint
lock design this port is not sealed at all. The high pressure of a Smokeless Powder charge
would destroy this ignition system and the gun itself.
To avoid any misunderstanding on the part of the reader let us explain further why
Smokeless Powder cannot be used in a muzzleloader in any quantity. People who become
interested in muzzleloading tend to research and to seek out some of the early journals
which describe loading implements, components and powders of yesterday. Reading
these old books can be pleasurable. Never assume, however, that obsolete
printed material has a safe application in today’s world.
In the early days of the breech loader there were powders manufactured which were
called “Bulk Smokeless”. These powders were measured by the volume and used inter-
changeably with Black Powder in early cartridge firearms. Even in their time these pow-
ders were never used in muzzleloading firearms.
Early “Bulk Smokeless” powders are not available today and, even if they were, their
erratic performance (extreme variations in pressure) would not meet current industry
standards. By modern standards, such early bulk powders were unsafe, even in the days of
their use. The same type of misinformation exists concerning “duplex loads” or the mix-
ing of Smokeless Powder with quantities of Black Powder. This practice was popular in the
days of the early breech loaders. It was dangerous then and it is even more dangerous now
for modern Smokeless Powders are far more complex in their composition.
All presently available Smokeless Powders are designed for use with
metallic cartridges and shotshells in strong modern breech loading firearms.
They should never be used in a muzzleloading firearm of any type. Some of these
powders are “Black” in color making proper identification extremely important. It is the
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