Manual of Carrier Controller Prodrive Technologies B.V. Reference: Reference date: Author(s): Status: SPD6752150121R21_EN.docx 2020-07-30 Guido Beyer, Willem van Helmond Concept Confidential Template PN: 6001-1244-6904 Template date: 2016-07-26 Prodrive Technologies PO Box 28030 NL - 5602 JA Eindhoven prodrive-technologies.com Science Park Eindhoven 5501 NL - 5692 EM Son T. +31 40 26 76 200 F.
Confidential The contents of this document are confidential information and intellectual property of Prodrive Technologies. Nothing of this document may be used or duplicated or published without prior written approval of Prodrive Technologies. Document history Rel.
Confidential Contents 1. INTRODUCTION............................................................................................................................. 5 1.1. PRODUCT BACKGROUND ............................................................................................................. 5 2. CONDITIONS OF USE ................................................................................................................... 5 2.1. GENERAL SAFETY WARNINGS ..........................................
Confidential List of Figures FIGURE 4-1: MOUNTING OF THE CARRIER CONTROLLER ........................................................................ 13 FIGURE 4-2 CONNECTION DIAGRAMS .................................................................................................... 14 FIGURE 4-3: PROTECTIVE EARTH CONNECTION ..................................................................................... 15 FIGURE 5-1: CARRIER CONTROLLER HOUSING DIMENSIONS .............................................
Confidential 1. Introduction This manual is intended to cover basic installation and safety notes. During installation read and follow these instructions carefully and completely. All required information is provided in this manual.
Confidential • • In case, the cable assemblies for X102, X103, X104, X105, X107, X108 and/or X109 are not installed on the product, each of the unused connector shall be closed with a sealing cap, PROT-M12 MS-M1414148 manufactured by Phoenix. These sealing caps shall also to be tightened with 0.6 Nm. The product is powered by a 100V DC power supply either isolated or non-isolated. The earthing system must be evaluated on system level for safe operation of the product. 2.1.
Confidential 3. Ratings 3.1.
Confidential 3.3. Connector X103 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: ATTENTION! ATTENTION! IO M12 8p Female A-Type, Phoenix 1457678 Connector shield connected to housing DVC-B / Potential hazardous voltage, not isolated from DC-input ≥125 V No X103 0.
Confidential Table 3-8: Approved mating parts X104 Manufacturer Beumer Mfr. PN 196675 Type Cable Description / Conditions Beumer Fieldbus cable Remarks Various lengths available, Mfr PN (196675) is followed by the length in cm separated by a “.” 3.5.
Confidential 3.7. Connector X107 Type: Connector type: Shielding: Voltage class: Cable voltage rating: Hot swappable: Label: Torque requirement: ATTENTION! ATTENTION! Ethernet M12 8p Female X-Type, Phoenix 1402457 Connector shield connected to housing DVC-A n/a Yes X107 0.
Confidential ATTENTION! ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X108 the power must be switched off.
Confidential ATTENTION! ATTENTION! Type 5 enclosure rating is only achieved when approved mating parts are used as shown in the Approved mating parts table below Before connecting or disconnecting X109 the power must be switched off.
Confidential 4. Installation This chapter specifies the installation requirements of the Carrier Controller. 4.1. Mounting See Figure 4-1. The Carrier Controller shall be mounted on a flat surface capable of carrying the mass of the Carrier Controller plus all attached cables. The Carrier Controller shall be fixed to the mounting surface through zinc-plated steel M6 screws using mounting holes 1, 2, 5, and 6 as indicated in the detail in the top-right of Figure 4-1.
Confidential 4.2. Connection diagrams Wiring diagram of the product is described in Figure 4-2, the product can be connected in a chain starting and ending with a master controller (can be the same master). In between up to 60 slaves controller can be connected to the slave bus.
Confidential 4.3. Conductor selection Cables used for power connectors need to comply with the requirements in Table 4-1. Table 4-1 conductor cable selection Parameter Voltage rating DC input wire cross section Protective Earth conductor cross section Motor output wire cross section Motor earth bonding conductor cross section. Requirement Minimum 125 V 6.0mm2 6.0mm2 At least 1.5mm2 At least 6.0mm2 Remark Product does not provide earth bonding 4.4.
Confidential Table 4-2: Materials for PE connection # 2 3 3 Component Screw Flat washer Nut Description M5x25 M5 M5 Material Zinc-plated steel 4.5. LED Table 4-3 shows which condition leads to which LED behaviour. Following properties apply: - The LED behaviour is determined by the priority mentioned in Table 4-3, where a lower number denotes a higher priority. All conditions with priority 3 are mutually exclusive. Table 4-3 LED Behaviour Prio.
Confidential 5. Mass and mechanical dimensions 5.1. Mass All Carrier Controller configurations have a mass of 1.4 ± 0.1 kg. 5.2. Mechanical dimensions Figure 5-1 and Table 5-1 show Carrier Controller housing dimensions. These dimensions are common to all Carrier Controller configurations. The Figure 5-1 shows the Master + IO + ETH configuration.
Confidential 6. Environmental 6.1. Climatic Operating conditions Table 6-1: Operating climatic conditions Parameter Description Min Typ Max Unit Remarks TAMB RHAMB Operating ambient temperature Operating humidity 0 0 22 45 95 [°C] [%] Relative humidity (no condensation) TAMB/dT Operating ambient temperature change rate Operating altitude AMSL -5 5 [°C/min] 1000 [m] HALT AMSL (Above Mean Sea Level) The product shall be installed in an environment of pollution degree 3 or lower.
Confidential Condition Number of axes Peak acceleration: 250m/s², Duration: 6ms, 1000 shocks in each axis, Half-sine Packed 3 (positive and negative for each) Table 6-5: Random vibration test Test procedure Condition Number of axes IEC 60068-2-64:2008 Acc. to table A.6, Categories 2a, 2b, 2c, Unpacked 3 6.4.
Confidential 7. Radio FCC (UL/CSA models) This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
Confidential (2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Industrie Canada a autorisé cet émetteur radio à fonctionner avec les types d'antenne énumérés dans le mode d'emploi correspondant, avec le gain maximal admissible et l'impédance d'antenne requise pour chaque type d'antenne indiqué.
Confidential 7.1. Channel support The master controller supports the channels shown in Table 7-1 and Table 7-2. Table 7-1: WLAN channel support 2.
Confidential 7.2. Regulatory configuration The regulatory can be set to a different regulation through the country variable in the U-Boot environment if the regulator allows it. This is true for ETSI regulation, but not for FCC. The operator can choose a different regulation trough the commands below. Note that is either one of the countries defined in section 7.1. The configuration takes effect after a reboot only. The regulation will automatically take place.
Confidential 8. Contact information Prodrive Technologies B.V. Science Park Eindhoven 5501 5692 EM Son The Netherlands Phone: +31 40 2676200 Fax: +31 40 2676201 Website: prodrive-technologies.com Manual Carrier Controller SPD6752150121R21_EN.
Confidential Appendix A. Copyright License The following table lists the copyrighted and or licensed items related to this product. Table 8-1: Copyright Licenses Component Linux Kernel GNU C Library License GPLv2 LGPL2.1 Remark Manual Carrier Controller SPD6752150121R21_EN.
