Frunk Bracket TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Parts List Quantity Part Number Description 1 1105305-S0-A Frunk Bracket 2 rivets needed; order 10 rivets 1028719-00-A 1 — Image / Notes Structural Rivet, 4.8 mm Structural Adhesive All rivets come in packages of 10; order all rivets in multiples of 10. WARNING: Use only Tesla-approved structural adhesive; refer to BR-15-92-008, "Approved Structural Adhesive and Urethane Sealants" for a list of current approved structural adhesives.
Frunk Bracket Repair Information Repair Information This procedure is for the left-hand component; the procedure is identical for the right-hand component. Warnings and Cautions WARNING: Wear the appropriate personal protective equipment (PPE) when performing this procedure. Special Tools No special tools are required to perform this procedure. CAUTION: This procedure involves only steel components. Use the appropriate tools to avoid crosscontamination.
Frunk Bracket Prerequisites No welded, riveted, or bonded panels need to be removed prior to performing this procedure. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Removal 1 Remove the original component. A Trace the outline of the original component to aid in installation in a later step. B Use a belt sander to sand down the factory spot welds, or use a drill with a spot weld bit to drill them out. Factory Spot Weld (x2) NOTE: Factory spot weld locations shown are approximate. Exact spot weld locations and number vary from vehicle to vehicle. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Removal 1 Remove the original component (continued). B Use a belt sander to sand down the factory spot welds, or use a drill with a spot weld bit to drill them out (continued). C Remove the original component. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Removal 2 Use a disc sander with a medium-abrasive surface conditioning disc to remove any remaining materials from the bond paths. Use a belt sander with a medium-abrasive belt for any areas that cannot be reached with a disc sander. Vacuum any adhesive dust. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Replacement 1 Prepare for installation. A B Put the new component into position and clamp it into place. NOTE: Use the outline traced in an earlier step to aid in installation. Use a drill with a 4.8 mm (3/16 in) bit to drill holes for structural rivets. Structural Rivet, 4.8 mm (x2) TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Replacement 1 Prepare for installation (continued). B Use a drill with a 4.8 mm (3/16 in) bit to drill holes for structural rivets (continued). C Remove the new component. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Replacement 2 Prepare the surfaces. A Use a disc sander with a medium-abrasive surface conditioning disc to remove the e-coat on the new component and on the vehicle in the bond path areas. Use a belt sander with a medium-abrasive belt for any areas that cannot be reached with a disc sander. WARNING: Remove the e-coat in a well-ventilated area. Wear suitable personal protective equipment. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Replacement 2 Prepare the surfaces (continued). B Clean all the bond paths on the new component or components and on the vehicle with isopropyl alcohol (IPA). WARNING: Wipe off the remaining isopropyl alcohol with a clean, dry towel immediately after application. Do not let the remaining isopropyl alcohol air dry. Allowing the remaining isopropyl alcohol to air dry can compromise the adhesive bond. 3 Apply structural adhesive.
Frunk Bracket Replacement 3 4 Apply structural adhesive (continued). B While the primer layer is still wet, apply a bead of structural adhesive on top of the primer layer on the new component. Install the new component. A Put the new component into position and insert the structural rivets to align the new component. Structural Rivet, 4.8 mm (x2) TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Replacement 4 Install the new component (continued). A Put the new component into position and insert the structural rivets to align the new component (continued). B Install the structural rivets. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Frunk Bracket Replacement 4 Install the new component (continued). C Wipe off any excess adhesive. D Bake the structural adhesive so that the bonded panels reach a temperature of 60°C–80°C (140°F–176°F) for at least 30 minutes to achieve full strength. WARNING: Do not allow the High Voltage Battery to reach a temperature above 74°C (165°F). Heating the High Voltage Battery above 74°C (165°F) for an extended period could result in injury to personnel and/or damage to the battery.
Frunk Bracket Replacement 5 Prime any bare metal with a suitable corrosion-resistant primer. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
