Front Jack Pad Bracket TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Parts List Quantity Part Number 1 1088542-S0-A 6 rivets needed; order 10 rivets 1063943-00-A 1 — Description Image / Notes Front Jack Pad Bracket Structural Bulb Rivet, 6.5 mm Structural Adhesive All rivets come in packages of 10; order all rivets in multiples of 10. WARNING: Use only Tesla-approved structural adhesive; refer to BR-15-92-008, "Approved Structural Adhesive and Urethane Sealants" for a list of current approved structural adhesives.
Front Jack Pad Bracket Repair Information Repair Information This procedure is for the left-hand component; the procedure is identical for the right-hand component. Warnings and Cautions WARNING: Wear the appropriate personal protective equipment (PPE) when performing this procedure. CAUTION: This procedure involves only steel components. Use the appropriate tools to avoid crosscontamination.
Front Jack Pad Bracket Prerequisites 1 Disconnect 12V and high voltage power (refer to the appropriate section in BR-17-17-004, "Disconnecting 12V and High Voltage Power on Model 3"). WARNING: If the 12V power supply is disconnected, do not attempt to open any doors with the door glass in a closed position. Attempting to open a door when the 12V power supply is disconnected could result in door glass shatter.
Front Jack Pad Bracket Prerequisites 2 Remove a section of the Body Side Outer in the lower A-pillar area. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Removal 1 Remove the original component. A Trace the outline of the original component to aid in installation in a later step. B Cut the original component on the green dashed line shown. Cut Line TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Removal 1 Remove the original component (continued). B Cut the original component on the green dashed line shown (continued). TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Removal 1 Remove the original component (continued). B Cut the original component on the green dashed line shown (continued). C Use a drill with a spot weld bit to drill out the factory spot welds. Factory Spot Weld (x10) NOTE: Factory spot weld locations shown are approximate. Exact spot weld locations and number vary from vehicle to vehicle. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Removal 1 Remove the original component (continued). C Use a drill with a spot weld bit to drill out the factory spot welds (continued). D Use a hammer and chisel to remove the bulk of the original component. NOTE: The top tab of the Front Jack Pad Bracket remains on the vehicle and will be welded to the new Front Jack Pad Bracket in a later step. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Removal 1 Remove the original component (continued). D Use a hammer and chisel to remove the bulk of the original component (continued). TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Removal 2 Use a disc sander with a medium-abrasive surface conditioning disc to remove any remaining materials from the bond paths. Use a belt sander with a medium-abrasive belt for any areas that cannot be reached with a disc sander. Vacuum any adhesive dust. WARNING: Remove the epoxy adhesive in a well-ventilated area. Wear suitable personal protective equipment. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 1 Prepare for installation. A Cut the new component on the green dashed line shown. Cut Line TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 1 Prepare for installation (continued). A Cut the new component on the green dashed line shown (continued). B Put the new component into position and clamp it into place. NOTE: Use the outline traced in an earlier step to aid in installation. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 1 Prepare for installation (continued). C Mark the locations for structural bulb rivets. Structural Bulb Rivet, 6.5 mm (x6) TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 1 Prepare for installation (continued). D Use a drill with a 6.7 mm (17/64 in) bit to drill holes for structural bulb rivets. NOTE: Install a grip screw after drilling each hole to keep the panel aligned while drilling the remaining holes. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 1 Prepare for installation (continued). E Remove the new component. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 2 Prepare the surfaces. A Use a disc sander with a medium-abrasive surface conditioning disc to remove the e-coat on the new component and on the vehicle in the bond path areas and weld areas. Use a belt sander with a medium-abrasive belt for any areas that cannot be reached with a disc sander. GMA Weld Steel-to-Steel Bond Path WARNING: Remove the e-coat in a well-ventilated area. Wear suitable personal protective equipment.
Front Jack Pad Bracket Replacement 2 Prepare the surfaces (continued). A Use a disc sander with a medium-abrasive surface conditioning disc to remove the e-coat on the new component and on the vehicle in the bond path areas and weld areas. Use a belt sander with a medium-abrasive belt for any areas that cannot be reached with a disc sander (continued). TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 2 Prepare the surfaces (continued). B Clean all the bond paths and weld areas on the new component or components and on the vehicle with isopropyl alcohol (IPA). WARNING: Wipe off the remaining isopropyl alcohol with a clean, dry towel immediately after application. Do not let the remaining isopropyl alcohol air dry. Allowing the remaining isopropyl alcohol to air dry can compromise the adhesive bond. 3 Apply structural adhesive.
Front Jack Pad Bracket Replacement 3 4 Apply structural adhesive (continued). B While the primer layer is still wet, apply a bead of structural adhesive on top of the primer layer on the new component. Install the new component. A Put the new component into position and insert the structural bulb rivets to align the new component. Structural Bulb Rivet, 6.5 mm (x6) TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 4 Install the new component (continued). A Put the new component into position and insert the structural bulb rivets to align the new component (continued). B Clamp the areas that do not have fasteners. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 4 Install the new component (continued). C Install the structural bulb rivets. D Wipe off any excess adhesive. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 4 Install the new component (continued). E Bake the structural adhesive so that the bonded panels reach a temperature of 60°C–80°C (140°F–176°F) for at least 30 minutes to achieve full strength. WARNING: Do not allow the High Voltage Battery to reach a temperature above 74°C (165°F). Heating the High Voltage Battery above 74°C (165°F) for an extended period could result in injury to personnel and/or damage to the battery.
Front Jack Pad Bracket Replacement 5 Perform GMA welding. A GMA weld the butt joint in approximately 25 mm (1 in) increments, allowing the weld area to cool before welding the subsequent section. GMA Weld Reference Line/Point WARNING: Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage.
Front Jack Pad Bracket Replacement 5 Perform GMA welding (continued). A GMA weld the butt joint in approximately 25 mm (1 in) increments, allowing the weld area to cool before welding the subsequent section (continued). B Prime any bare metal with a suitable corrosion-resistant primer. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
Front Jack Pad Bracket Replacement 5 6 Perform GMA welding (continued). C After refinishing, use a 360-degree spray wand of suitable length to apply corrosion-proofing material on the inside of the butt joint to prevent corrosion. Install a new section of Body Side Outer in the lower A-pillar area. TESLA BODY REPAIR MANUAL For feedback on the accuracy of this document, email BodyRepair@tesla.com.
