User Manual
Table Of Contents
- Front Frame Rail Outer (Complete)
- Parts List
- Repair Information
- Prerequisites
- Removal
- Replacement
- Prepare for installation.
- Prepare the surfaces.
- Apply structural adhesive.
- Install the new component.
- After refinishing, use a 360-degree spray wand of suitable length to ap
- Prime any bare metal with a suitable corrosion-resistant epoxy primer.
- Install the new Shotgun Shear Wall.
- Install the new Torque Box Cover Assembly.
1
Remove the original component (continued).
C
Use a drill with a spot w
eld bit to drill out the factory spot welds.
Use a belt sander to sand down any factory spot welds that cannot
be reached with a drill (continued).
D
Use a hea
t gun to heat the adhesive joints, and then use a hammer
and chisel to remove the remaining pieces of the original
component.
WARNING: Do not hea
t any adhesive joints of components that are
not being removed. Heating adhesive joints weakens the adhesive
bond and could compromise vehicle crash integrity.
Front Frame Rail Outer (Complete)
Removal
TESLA BODY REPAIR MANUAL
F
or feedback on the accuracy of this document, email BodyRepair@tesla.com.
Updated: 24JAN18 9










