Operation and maintenance manual

Section 300-0070
SM 1419 Rev 4 11-03
1
MISCELLANEOUS - Service Tools
INTRODUCTION
Contained in this section are recommended service
tools and equipment required for maintenance, overhaul
and troubleshooting. In certain instances, both Metric
and Imperial equivalents of the same tools are listed.
Note: The Company reserves the right to make
changes in the design or construction of tools and
equipment without obligation to incorporate such
changes in tools and equipment previously sold.
Note: A tool may be of one piece construction or
consist of a number of parts.
General
*15269784 - Multi-Gauge - Pressure range of 30 in of
vacuum to 5 000 lbf/in²
15269785 - Non-contact Infrared Thermometer
15268968 - Strap Type Filter Wrench
15268969 - Socket Type Filter Wrench
15268970 - Universal Belt Tension Gauge
15270180 - Belt Tension Gauge - Poly 'V' Belt
15269858 - Digital Tachometer
15269859 - Multimeter
15269813 - Water Manometer
15269802 - Dial Indicator Gauge - Metric
15269803 - Dial Indicator Gauge - Imperial
15269804 - Magnetic Base for Dial Indicator Gauge
15269805 - Micrometer - 0 to 25 mm
15269806 - Micrometer - 0 to 1 in
15269809 - Internal Micrometer - 50 to 210 mm
15269810 - Internal Micrometer - 2 to 8 in
15269860 - 92 Piece Heavy Equipment Tool Kit
15269861 - Torque Wrench - 3/8 in drive,
20 - 100 Nm (15 - 80 lbf ft) range
15269862 - Torque Wrench - 1/2 in drive,
60 - 330 Nm (45 - 250 lbf ft) range
15269863 - Torque Wrench - 3/8 in drive,
4 - 20 Nm (40 - 180 lbf in) range
15269864 - Torque Wrench - 3/4 in drive,
300 - 1 000 Nm (200 - 750 lbf ft) range
15269865 - Torque Wrench - 3/4 in drive,
700 - 1 500 Nm (500 - 1 000 lbf ft) range
15269866 - Torque Multiplier - 1/2 in to 1 in drive,
25:1 Ratio, 3 000 Nm (2 200 lbf ft) range
* - The following items should be added to the
multi-gauge to enable the gauge to be used on
diagnostic test points:
15018226 - Diagnostic Coupling
00118748 - Connector (2 off)
15004085 - Hose Assembly (-4 HP, 84 in long)
Series 60 Engine
DDEC IV Electronic Diagnostic
15275098 - Detroit Diesel Multi Kit, consisting of PRO-
LINK Diagnostic Data Reader and cables,
Detroit Diesel 6 pin Adaptor Cable and
Multi-Cartridge.
15273793 - Detroit Diesel Diagnostic Link (Diskette)
15273794 - Detroit Diesel Diagnostic Link (CD)
15269239 - High Impedance Digital Multimeter Kit
15270271 - Diagnostic Jumper Wire Kit
15273795 - DDEC Repair Kit
15270310 - Detroit Diesel 6 pin Adaptor Cable
15269038 - Portable Printer for use with DDR,
complete with 110 V AC Adaptor
15269039 - Portable Printer for use with DDR,
complete with 220 V AC Adaptor
15269040 - Printer Paper for use in above
printers - 5 rolls
15275096 - DDEC III/IV Card
15273084 - Multi-Cartridge
15268971 - PRO-LINK Diagnostic Data Reader and
cables
The following tools are recommended for Engine
Maintenance Procedures. These tools should be used
in conjunction with procedures outlined in the Series 60
Engine service manual.
Cylinder Block
15270266 - Cup Plug Driver Set
15270305 - Handle
15270303 - Cylinder Block Pressure Test Kit
15270255 - Cylinder Liner Installation Tool
15270275 - Cylinder Liner Removal Tool
15270289 - Dowel Installation Tool
15270286 - Dowel Remover/Installer (No. 6 Main
Bearing Saddle)
15270260 - Engine Cylinder Block and Stand Adaptor
Plates
15270253 - Eye Bolts - Block Lifting
15270273 - Guide Studs - Bull Gear/Flywheel Housing
15270272 - Guide Studs - Cylinder Head
15270290 - Guide Studs - Flywheel/Crankshaft Pulley
15270285 - Guide Studs - Gear Case/Exhaust
Manifold
15270274 - Guide Studs - Oil Cooler Housing
15270287 - Main Bearing Remover/Installer
Cylinder Head
15270293 - Cup Plug Installer - Rocker Shaft
15270261 - Cylinder Head - Engine Stand Adaptor
15270262 - Cylinder Head Lifter Bracket
15270279 - Cylinder Head Pressure Test Kit
15270282 - Socket - Rocker Arm Shaft Stud
15270259 - Pilot; Valve Seat Grinder (Hall-Toledo)